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    Making nuclear energy facilities easier to build and transport

    For the United States to meet its net zero goals, nuclear energy needs to be on the smorgasbord of options. The problem: Its production still suffers from a lack of scale. To increase access rapidly, we need to stand up reactors quickly, says Isabel Naranjo De Candido, a third-year doctoral student advised by Professor Koroush Shirvan.

    One option is to work with microreactors, transportable units that can be wheeled to areas that need clean electricity. Naranjo De Candido’s master’s thesis at MIT, supervised by Professor Jacopo Buongiorno, focused on such reactors.

    Another way to improve access to nuclear energy is to develop reactors that are modular so their component units can be manufactured quickly while still maintaining quality. “The idea is that you apply the industrialization techniques of manufacturing so companies produce more [nuclear] vessels, with a more predictable supply chain,” she says. The assumption is that working with standardized recipes to manufacture just a few designed components over and over again improves speed and reliability and decreases cost.

    As part of her doctoral studies, Naranjo De Candido is working on optimizing the operations and management of these small, modular reactors so they can be efficient in all stages of their lifecycle: building; operations and maintenance; and decommissioning. The motivation for her research is simple: “We need nuclear for climate change because we need a reliable and stable source of energy to fight climate change,” she says.

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    A childhood in Italy

    Despite her passion for nuclear energy and engineering today, Naranjo De Candido was unsure what she wanted to pursue after high school in Padua, Italy. The daughter of a physician Italian mother and an architect Spanish father, she enrolled in a science-based high school shortly after middle school, as she knew that was the track she enjoyed best.

    Having earned very high marks in school, she won a full scholarship to study in Pisa, at the special Sant’Anna School of Advanced Studies. Housed in a centuries-old convent, the school granted only masters and doctoral degrees. “I had to select what to study but I was unsure. I knew I was interested in engineering,” she recalls, “so I selected mechanical engineering because it’s more generic.”

    It turns out Sant’Anna was a perfect fit for Naranjo De Candido to explore her passions. An inspirational nuclear engineering course during her studies set her on the path toward studying the field as part of her master’s studies in Pisa. During her time there, she traveled around the world — to China as part of a student exchange program and to Switzerland and the United States for internships. “I formed a good background and curriculum and that allowed me to [gain admission] to MIT,” she says.

    At an internship at NASA’s Jet Propulsion Lab, she met an MIT mechanical engineering student who encouraged her to apply to the school for doctoral studies. Yet another mentor in the Italian nuclear sector had also suggested she apply to MIT to pursue nuclear engineering, so she decided to take the leap.

    And she is glad she did.

    Improving access to nuclear energy

    At MIT, Naranjo De Candido is working on improving access to nuclear energy by scaling down reactor size and, in the case of microreactors, making them mobile enough to travel to places where they’re needed. “The idea with a microreactor is that when the fuel is exhausted, you replace the entire microreactor onsite with a freshly fueled unit and take the old one back to a central facility where it’s going to be refueled,” she says. One of the early use cases for such microreactors has been remote mining sites which need reliable power 24/7.

    Modular reactors, about 10 times the size of microreactors, ensure access differently: The components can be manufactured and installed at scale. These reactors don’t just deliver electricity but also cater to the market for industrial heat, she says. “You can locate them close to industrial facilities and use the heat directly to power ammonia or hydrogen production or water desalinization for example,” she adds.

    As more of these modular reactors are installed, the industry is expected to expand to include enterprises that choose to simply build them and hand off operations to other companies. Whereas traditional nuclear energy reactors might have a full suite of staff on board, smaller-scale reactors such as modular ones cannot afford to staff in large numbers, so talent needs to be optimized and staff shared among many units. “Many of these companies are very interested in knowing exactly how many people and how much money to allocate, and how to organize resources to serve more than one reactor at the same time,” she says.

    Naranjo De Candido is working on a complex software program that factors in a large range of variables — from raw materials cost and worker training, reactor size, megawatt output and more — and leans on historical data to predict what resources newer plants might need. The program also informs operators about the tradeoffs they need to accept. For example, she explains, “if you reduce people below the typical level assigned, how does that impact the reliability of the plant, that is, the number of hours that it is able to operate without malfunctions and failures?”

    And managing and operating a nuclear reactor is particularly complex because safety standards limit how much time workers can work in certain areas and how safe zones need to be handled.

    “There’s a shortage of [qualified talent] in the industry so this is not just about reducing costs but also about making it possible to have plants out there,” Naranjo De Candido says. Different types of talent are needed, from professionals who specialize in mechanical components to electronic controls. The model that she is working on considers the need for such specialized skillsets as well as making room for cross-training talent in multiple fields as needed.

    In keeping with her goal of making nuclear energy more accessible, the optimization software will be open-source, available for all to use. “We want this to be a common ground for utilities and vendors and other players to be able to communicate better,” Naranjo De Candido says, Doing so will accelerate the operation of nuclear energy plants at scale, she hopes — an achievement that will come not a moment too soon. More

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    Unlocking the secrets of natural materials

    Growing up in Milan, Benedetto Marelli liked figuring out how things worked. He repaired broken devices simply to have the opportunity to take them apart and put them together again. Also, from a young age, he had a strong desire to make a positive impact on the world. Enrolling at the Polytechnic University of Milan, he chose to study engineering.

    “Engineering seemed like the right fit to fulfill my passions at the intersection of discovering how the world works, together with understanding the rules of nature and harnessing this knowledge to create something new that could positively impact our society,” says Marelli, MIT’s Paul M. Cook Career Development Associate Professor of Civil and Environmental Engineering.

    Marelli decided to focus on biomedical engineering, which at the time was the closest thing available to biological engineering. “I liked the idea of pursuing studies that provided me a background to engineer life,” in order to improve human health and agriculture, he says.

    Marelli went on to earn a PhD in materials science and engineering at McGill University and then worked in Tufts University’s biomaterials Silklab as a postdoc. After his postdoc, Marelli was drawn to MIT’s Department of Civil and Environmental in large part because of the work of Markus Buehler, MIT’s McAfee Professor of Engineering, who studies how to design new materials by understanding the architecture of natural ones.

    “This resonated with my training and idea of using nature’s building blocks to build a more sustainable society,” Marelli says. “It was a big leap forward for me to go from biomedical engineering to civil and environmental engineering. It meant completely changing my community, understanding what I could teach and how to mentor students in a new engineering branch. As Markus is working with silk to study how to engineer better materials, this made me see a clear connection with what I was doing and what I could be doing. I consider him one of my mentors here at MIT and was fortunate to end up collaborating with him.”

    Marelli’s research is aimed at mitigating several pressing global problems, he says.

    “Boosting food production to provide food security to an ever-increasing population, soil restoration, decreasing the environmental impact of fertilizers, and addressing stressors coming from climate change are societal challenges that need the development of rapidly scalable and deployable technologies,” he says.

    Marelli and his fellow researchers have developed coatings derived from natural silk that extend the shelf life of food, deliver biofertilizers to seeds planted in salty, unproductive soils, and allow seeds to establish healthier plants and increase crop yield in drought-stricken lands. The technologies have performed well in field tests being conducted in Morocco in collaboration with the Mohammed VI Polytechnic University in Ben Guerir, according to Marelli, and offer much potential.

    “I believe that with this technology, together with the common efforts shared by the MIT PIs participating in the Climate Grand Challenge on Revolutionizing Agriculture, we have a  real opportunity to positively impact planetary health and find new solutions that work in both rural settings and highly modernized agricultural fields,” says Marelli, who recently earned tenure.

    As a researcher and entrepreneur with about 20 patents to his name and awards including a National Science Foundation CAREER award, the Presidential Early Career Award for Scientists and Engineers award, and the Ole Madsen Mentoring Award, Marelli says that in general his insights into structural proteins — and how to use that understanding to manufacture advanced materials at multiple scales — are among his proudest achievements.

    More specifically, Marelli cites one of his breakthroughs involving a strawberry. Having dipped the berry in an odorless, tasteless edible silk suspension as part of a cooking contest held in his postdoctoral lab, he accidentally left it on his bench, only to find a week or so later that it had been well-preserved.

    “The coating of the strawberry to increase its shelf life is difficult to beat when it comes to inspiring people that natural polymers can serve as technical materials that can positively impact our society” by lessening food waste and the need for energy-intensive refrigerated shipping, Marelli says.

    When Marelli won the BioInnovation Institute and Science Prize for Innovation in 2022, he told the journal Science that he thinks students should be encouraged to choose an entrepreneurial path. He acknowledged the steepness of the learning curve of being an entrepreneur but also pointed out how the impact of research can be exponentially increased.

    He expanded on this idea more recently.

    “I believe an increasing number of academics and graduate students should try to get their hands ‘dirty’ with entrepreneurial efforts. We live in a time where academics are called to have a tangible impact on our society, and translating what we study in our labs is clearly a good way to employ our students and enhance the global effort to develop new technology that can make our society more sustainable and equitable,” Marelli says.

    Referring to a spinoff company, Mori, that grew out of the coated strawberry discovery and that develops silk-based products to preserve a wide range of perishable foods, Marelli says he finds it very satisfying to know that Mori has a product on the market that came out of his research efforts — and that 80 people are working to translate the discovery from “lab to fork.”

    “Knowing that the technology can move the needle in crises such as food waste and food-related environmental impact is the highest reward of all,” he says.

    Marelli says he tells students who are seeking solutions to extremely complicated problems to come up with one solution, “however crazy it might be,” and then do an extensive literature review to see what other researchers have done and whether “there is any hint that points toward developing their solution.”

    “Once we understand the feasibility, I typically work with them to simplify it as much as we can, and then to break down the problem in small parts that are addressable in series and/or in parallel,” Marelli says.

    That process of discovery is ongoing. Asked which of his technologies will have the greatest impact on the world, Marelli says, “I’d like to think it’s the ones that still need to be discovered.” More

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    Merging science and systems thinking to make materials more sustainable

    For Professor Elsa Olivetti, tackling a problem as large and complex as climate change requires not only lab research but also understanding the systems of production that power the global economy.

    Her career path reflects a quest to investigate materials at scales ranging from the microscopic to the mass-manufactured.

    “I’ve always known what questions I wanted to ask, and then set out to build the tools to help me ask those questions,” says Olivetti, the Jerry McAfee Professor in Engineering.

    Olivetti, who earned tenure in 2022 and was recently appointed associate dean of engineering, has sought to equip students with similar skills, whether in the classroom, in her lab group, or through the interdisciplinary programs she leads at MIT. Those efforts have earned her accolades including the Bose Award for Excellence in Teaching, a MacVicar Faculty Fellowship in 2021, and the McDonald Award for Excellence in Mentoring and Advising in 2023.

    “I think to make real progress in sustainability, materials scientists need to think in interdisciplinary, systems-level ways, but at a deep technical level,” Olivetti says. “Supporting my students so that’s something that a lot more people can do is very rewarding for me.”

    Her mission to make materials more sustainable also makes Olivetti grateful [EAO1] she’s at MIT, which has a long tradition of both interdisciplinary collaboration and technical know-how.

    “MIT’s core competencies are well-positioned for bold achievements in climate and sustainability — the deep expertise on the economics side, the frontier knowledge in science, the computational creativity,” Olivetti says. “It’s a really exciting time and place where the key ingredients for progress are simmering in transformative ways.”

    Answering the call

    The moment that set Olivetti on her life’s journey began when she was 8, with a knock at her door. Her parents were in the other room, so Olivetti opened the door and met an organizer for Greenpeace, a nonprofit that works to raise awareness of environmental issues.

    “I had a chat with that guy and got hooked on environmental concerns,” Olivetti says. “I still remember that conversation.”

    The interaction changed the way Olivetti thought about her place in the world, and her new perspective manifested itself in some unique ways. Her elementary school science fair projects became elaborate pursuits of environmental solutions involving burying various items in the backyard to test for biodegradability. There was also an awkward attempt at natural pesticide development, which lead to a worm hatching in her bedroom.

    As an undergraduate at the University of Virginia, Olivetti gravitated toward classes in environmentalism and materials science.

    “There was a link between materials science and a broader, systems way of framing design for environment, and that just clicked for me in terms of the way I wanted to think about environmental problems — from the atom to the system,” Olivetti recalls.

    That interest led Olivetti to MIT for a PhD in 2001, where she studied the feasibility of new materials for lithium-ion batteries.

    “I really wanted to be thinking of things at a systems level, but I wanted to ground that in lab-based research,” Olivetti says. “I wanted an experiential experience in grad school, and that’s why I chose MIT’s program.”

    Whether it was her undergraduate studies, her PhD, or her ensuing postdoc work at MIT, Olivetti sought to learn new skills to continue bridging the gap between materials science and environmental systems thinking.

    “I think of it as, ‘Here’s how I can build up the ways I ask questions,’” Olivetti explains. “How do we design these materials while thinking about their implications as early as possible?”

    Since joining MIT’s faculty in 2014, Olivetti has developed computational models to measure the cost and environmental impact of new materials, explored ways to adopt more sustainable and circular supply chains, and evaluated potential materials limitations as lithium-ion battery production is scaled. That work helps companies increase their use of greener, recyclable materials and more sustainably dispose of waste.

    Olivetti believes the wide scope of her research gives the students in her lab a more holistic understanding of the life cycle of materials.

    “When the group started, each student was working on a different aspect of the problem — like on the natural language processing pipeline, or on recycling technology assessment, or beneficial use of waste — and now each student can link each of those pieces in their research,” Olivetti explains.

    Beyond her research, Olivetti also co-directs the MIT Climate and Sustainability Consortium, which has established a set of eight areas of sustainability that it organizes coalitions around. Each coalition involves technical leaders at companies and researchers at MIT that work together to accelerate the impact of MIT’s research by helping companies adopt innovative and more sustainable technologies.

    “Climate change mitigation and resilience is such a complex problem, and at MIT we have practice in working together across disciplines on many challenges,” Olivetti says. “It’s been exciting to lean on that culture and unlock ways to move forward more effectively.”

    Bridging divides

    Today, Olivetti tries to maximize the impact of her and her students’ research in materials industrial ecology by maintaining close ties to applications. In her research, this means working directly with aluminum companies to design alloys that could incorporate more scrap material or with nongovernmental organizations to incorporate agricultural residues in building products. In the classroom, that means bringing in people from companies to explain how they think about concepts like heat exchange or fluid flow in their products.

    “I enjoy trying to ground what students are learning in the classroom with what’s happening in the world,” Olivetti explains.

    Exposing students to industry is also a great way to help them think about their own careers. In her research lab, she’s started using the last 30 minutes of meetings to host talks from people working in national labs, startups, and larger companies to show students what they can do after their PhDs. The talks are similar to the Industry Seminar series Olivetti started that pairs undergraduate students with people working in areas like 3D printing, environmental consulting, and manufacturing.

    “It’s about helping students learn what they’re excited about,” Olivetti says.

    Whether in the classroom, lab, or at events held by organizations like MCSC, Olivetti believes collaboration is humanity’s most potent tool to combat climate change.

    “I just really enjoy building links between people,” Olivetti says. “Learning about people and meeting them where they are is a way that one can create effective links. It’s about creating the right playgrounds for people to think and learn.” More

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    The power of knowledge

    In his early career at MIT, Josh Kuffour’s academic interests spanned mathematics, engineering, and physics. He decided to major in chemical engineering, figuring it would draw on all three areas. Then, he found himself increasingly interested in the mathematical components of his studies and added a second major, applied mathematics.

    Now, with a double major and energy studies minor, Kuffour is still seeking to learn even more. He has made it a goal to take classes from as many different departments as he can before he graduates. So far, he has taken classes from 17 different departments, ranging from Civil and Environmental Engineering to Earth, Atmospheric, and Planetary Sciences to Linguistics and Philosophy.

    “It’s taught me about valuing different ways of thinking,” he says about this wide-ranging approach to the course catalog. “It’s also taught me to value blending disciplines as a whole. Learning about how other people think about the same problems from different perspectives allows for better solutions to be developed.”

    After graduation, Kuffour plans to pursue a master’s degree at MIT, either in the Technology and Policy Program or in the Department of Chemical Engineering. He intends to make renewable energy, and its role in addressing societal inequalities, the focus of his career after graduating, and eventually plans to become a teacher.

    Serving the public

    Recognizing the power of knowledge, Kuffour says he enjoys helping to educate others “in any way I can.” He is involved with several extracurriculars in which he can be a mentor for both peers and high school students.

    Kuffour has volunteered with the Educational Studies Program since his first semester at MIT. This club runs Splash, “a weekend-long learning extravaganza,” as Kuffour puts it, in which MIT students teach over 400 free classes on a huge variety of topics for local high school students.

    For his peers, Kuffour also participates in the Gordon Engineering Leadership Program (GEL). Here, he teaches first-year GEL students leadership skills that engineers may require in their future careers. In doing this, Kuffour says he develops his own leadership skills as well. He is also working as a teaching assistant for multivariable calculus this semester.

    Kuffour has also served as an advisor for the Concourse learning community; as president of his fraternity, Beta Theta Pi; as a student representative on the HASS requirement subcommittee; and as a publicist for the Reason for God series, which invites the MIT community to discuss the intersections of religion with various facets of human life.

    Renewable energy

    Kuffour’s interest in energy issues has grown and evolved in recent years. He first learned about the ecological condition of the world in the eighth grade after watching the climate change documentary “Earth 2100” in school. Going into high school and college, Kuffour says he started reading books, taking classes, watching documentaries, participating in beach and city clean ups, to learn as much as possible about the environment and      global warming.

    During the summer of 2023, Kuffour worked as an energy and climate analysis intern for the consulting company Keylogic and has continued helping the company shift programming languages to Python for evaluating the economics of different methods of decarbonizing electricity sectors in the U.S. He has also assisted in analyzing trends in U.S. natural gas imports, exports, production, and consumption since the early 2000s.            

    In his time as an undergraduate, Kuffour’s interest in renewable energy has taken on a more justice-focused perspective. He’s learned over the course of his that due to historical inequalities in the U.S., pollution and other environmental problems have disproportionately impacted people of lower economic status and people of color. Since global warming will exacerbate these impacts, Kuffour seeks to address these growing inequalities through his work in energy data analysis.        

    Translating interests into activity

    Kuffour’s pursuit to expand his worldview never rests, even outside of the classroom. In his free time, he enjoys listening to podcasts or watching documentaries on any subject. When attempting to list all his favorite podcasts, he cuts himself off, saying, “This could go on for a while.”

    In 2022, Kuffour participated on a whim with a group of friends in an American Institute of Chemical Engineers competition, where he was tasked with creating a 1-by-1 foot cube that could filter water to specifications provided by the competition. He says it was fun to apply what he was learning at MIT to a project all the way in Arizona. 

    Kuffour enjoys discovering new things with friends as much as on his own. Three years ago, he started an intramural soccer team with friends from the Interphase EDGE program, which attracted many people he had never interacted with before. The team has been playing nearly every week since and Kuffour says the experience has been, “very enriching.”

    Kuffour hopes other students will also seek out knowledge and experiences from a wide range of sources during their undergraduate years. He offers: “Try as many things as possible even if you think you know what you want to do, and appreciate everything life has to offer.” More

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    Bringing the environment to the forefront of engineering

    In a recent podcast interview with MIT President Sally Kornbluth, Associate Professor Desirée Plata described her childhood pastime of roaming the backyards and businesses of her grandmother’s hometown of Gray, Maine. Through her wanderings, Plata noticed a disturbing pattern.

    “I was 7 or 8 when I caught wind of all the illness,” Plata recalls. “It seemed like in every other house there was somebody who had a neurological disorder or a cancer of some sort.”

    While driving home one night with her mom, Plata made her first environmental hypothesis from the back seat. “I told my mom, ‘I think there’s something in the water or air where these people live.’”

    The conversation happened in the late 1980s. Plata was a little older when she learned her intuition was correct: The Environmental Protection Agency determined that a waste disposal facility had contaminated drinking water in the area while processing more than 1 million gallons of waste between 1965 and 1978.

    “There was a New York Times article on it, but it was sort of buried in a Sunday paper and a lot of folks up in Maine didn’t hear about it,” Plata says.

    What most struck Plata was that Gray was a tight-knit community, and the people who owned the waste disposal facility were friends with everybody. Eventually, some of the owner’s children even got sick.

    “People don’t poison their neighbors on purpose,” Plata says. “A lot of industrial contamination happens either by accident or because the engineers don’t know better. As an environmental scientist and engineer, it’s part of my job to help industrial engineers of any variety design their systems and processes such that they are thinking about what’s going into the environment from the start.”

    The insight led Plata to MIT, first as a PhD student, then as a visiting professor, and today as the newly tenured associate professor of civil and environmental engineering.

    These days Plata’s work is a bit more complex than her early backseat musings. In fact, her efforts extend far beyond research and include mentoring students, entrepreneurship, coalition-building, and coordination across industry, academia, and government. But the work can still be traced back to the childhood insight that environmental optimization needs to be a more tangible and important part of everyone’s thinking.

    “People think sustainability is this nebulous thing they can’t get their hands around,” Plata says. “But there are actually a set of rigorous principles you can use, and each one of those has a metric or a thing you can measure to go with it. MIT is such an innovative place. If we can incorporate environmental objectives into design at a place like MIT, the hope is the world can engage as well.”

    Taking the plunge

    Plata was first introduced to environmental research in high school, but it wasn’t until she attended Union College and got to work in a research lab that she knew it was what she’d do for the rest of her life.

    After graduating from Union, Plata decided to skip a master’s degree and “take the plunge” into the MIT-Woods Hole Oceanographic Institution (WHOI) joint doctoral program.

    “Talk about drinking from a firehose,” Plata says. “Everybody you bump into knows something that can help you solve the very hard problem you’re working on.”

    Plata began the program studying oil spills, and a paper she co-authored helped spur a law that changed the way oil is transported off the coast of Massachusetts. But developments in her personal life made her want to prevent environmental disasters before they happen.

    In her last year at Union, Plata’s aunt was diagnosed with breast cancer — a disease that’s been linked to one of the chemicals dumped in Gray, Maine. While Plata was at MIT, her aunt was receiving treatment at Massachusetts General Hospital down the road, so Plata would work at the lab at night, stay with her aunt during treatments all day, and go home with her on the weekends.

    “As I’m sampling oil, I’m recognizing that nothing I’m doing is going to help women like her escape the illness,” Plata recalls.

    In her third year of the MIT-WHOI program, Plata shifted her research to explore how industrial emissions generated during the creation of materials known as carbon nanotubes could inform how those valuable new materials were forming. The work led to a dramatically more sustainable way to make the materials, which are needed for important environmental applications themselves.

    After earning her PhD, Plata served as a visiting professor at MIT for two years before working in faculty positions at Duke University and Yale University, where she studied green chemistry and green optimization. She returned to MIT as an assistant professor in civil and environmental engineering in 2018.

    Working beyond academia

    While at Yale, Plata started a company, Nth Cycle, which uses electric currents to extract critical minerals like cobalt and nickel from lithium-ion batteries and other electronic waste. The company began commercial production last year.

    Plata also works extensively with government and industry, serving on a Massachusetts committee that published a roadmap to decarbonizing the state by 2050 and advising companies both formally and informally. (She estimates she gets a call every two weeks from a new company working on a sustainability problem.)

    “It’s undeniable that industry has an enormous impact on the environment,” Plata says. “Some like to think the government can wave a magic wand and make some regulation and we won’t be in this situation, but that’s not the case. There are technical challenges that need to be solved and businesses play an incredibly important role as agents of change.”

    Plata’s research at MIT, meanwhile, is focused increasingly on methane. Last year she helped create the MIT Methane Network, which she directs.

    Plata’s research has explored ways to convert methane into less harmful carbon dioxide and other fuels in places like dairy farms and coal plants. This past summer she took a team of students to dairy barns to conduct field tests.

    “If you could take methane from coal mining out of the air globally, it’s equivalent to taking all of the combustion engine vehicles off the road, even accounting for the small generation of CO2 that we have [as the result of our process],” Plata says. “If you can fix the problem at dairy farms, it’s like all the combustion engine vehicle emissions times three. It’s a hugely impactful number.”

    Taking action

    When Plata was in fourth grade, her teacher had students pick up trash around a nearby bay. She’s since done the exercise with other fourth graders.

    “You ask them what they think they’ll find, and they say, ‘Nothing. I didn’t see any trash on the way to school today,’ but when you ask them to look, everybody fills their bag by the end of the trip, and you start to realize how much fugitive emissions of waste exists, and then you start to start thinking about all of the chemical contamination that you can’t see,” Plata says.

    One of Plata’s chief research goals can be summed up with that exercise: getting people to appreciate the importance of environmental criteria and motivating them to take action.

    “Today, I see people looking for these silver bullet solutions to solve environmental problems,” Plata says. “That’s not how we got into this mess, and it’s not how we’re going to get out of it. The problem is really distributed, so what we really need is the sum of a lot of small actions to change the system.” More

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    Printing a new approach to fusion power plant materials

    When Alexander O’Brien sent in his application for graduate school at MIT’s Department of Nuclear Science and Engineering, he had a germ of a research idea already brewing. So when he received a phone call from Professor Mingda Li, he shared it: The student from Arkansas wanted to explore the design of materials that could hold nuclear reactors together.

    Li listened to him patiently and then said, “I think you’d be a really good fit for Professor Ju Li,” O’Brien remembers. Ju Li, the Battelle Energy Alliance Professor in Nuclear Engineering, had wanted to explore 3D printing for nuclear reactors and O’Brien seemed like the right candidate. “At that moment I decided to go to MIT if they accepted me,” O’Brien remembers.

    And they did.

    Under the advisement of Ju Li, the fourth-year doctoral student now explores 3D printing of ceramic-metal composites, materials that can be used to construct fusion power plants.

    An early interest in the sciences

    Growing up in Springdale, Arkansas as a self-described “band nerd,” O’Brien was particularly interested in chemistry and physics. It was one thing to mix baking soda and vinegar to make a “volcano” and quite another to understand why that was happening. “I just enjoyed understanding things on a deeper level and being able to figure out how the world works,” he says.

    At the same time, it was difficult to ignore the economics of energy playing out in his own backyard. When Arkansas, a place that had hardly ever seen earthquakes, started registering them in the wake of fracking in neighboring Oklahoma, it was “like a lightbulb moment” for O’Brien. “I knew this was going to create problems down the line, I knew there’s got to be a better way to do [energy],” he says.

    With the idea of energy alternatives simmering on the back burner, O’Brien enrolled for undergraduate studies at the University of Arkansas. He participated in the school’s marching band — “you show up a week before everyone else and there’s 400 people who automatically become your friends” — and enjoyed the social environment that a large state school could offer.

    O’Brien double-majored in chemical engineering and physics and appreciated “the ability to get your hands dirty on machinery to make things work.” Deciding to begin exploring his interest in energy alternatives, O’Brien researched transition metal dichalcogenides, coatings of which could catalyze the hydrogen evolution reaction and more easily create hydrogen gas, a green energy alternative.

    It was shortly after his sophomore year, however, that O’Brien really found his way in the field of energy alternatives — in nuclear engineering. The American Chemical Society was soliciting student applications for summer study of nuclear chemistry in San Jose, California. O’Brien applied and got accepted. “After years of knowing I wanted to work in green energy but not knowing what that looked like, I very quickly fell in love with [nuclear engineering],” he says. That summer also cemented O’Brien’s decision to attend graduate school. “I came away with this idea of ‘I need to go to grad school because I need to know more about this,’” he says.

    O’Brien especially appreciated an independent project, assigned as part of the summer program: He chose to research nuclear-powered spacecraft. In digging deeper, O’Brien discovered the challenges of powering spacecraft — nuclear was the most viable alternative, but it had to work around extraneous radiation sources in space. Getting to explore national laboratories near San Jose sealed the deal. “I got to visit the National Ignition Facility, which is the big fusion center up there, and just seeing that massive facility entirely designed around this one idea of fusion was kind of mind-blowing to me,” O’Brien says.

    A fresh blueprint for fusion power plants

    O’Brien’s current research at MIT’s Department of Nuclear Science and Engineering (NSE) is equally mind-blowing.

    As the design of new fusion devices kicks into gear, it’s becoming increasingly apparent that the materials we have been using just don’t hold up to the higher temperatures and radiation levels in operating environments, O’Brien says. Additive manufacturing, another term for 3D printing, “opens up a whole new realm of possibilities for what you can do with metals, which is exactly what you’re going to need [to build the next generation of fusion power plants],” he says.

    Metals and ceramics by themselves might not do the job of withstanding high temperatures (750 degrees Celsius is the target) and stresses and radiation, but together they might get there. Although such metal matrix composites have been around for decades, they have been impractical for use in reactors because they’re “difficult to make with any kind of uniformity and really limited in size scale,” O’Brien says. That’s because when you try to place ceramic nanoparticles into a pool of molten metal, they’re going to fall out in whichever direction they want. “3D printing quickly changes that story entirely, to the point where if you want to add these nanoparticles in very specific regions, you have the capability to do that,” O’Brien says.

    O’Brien’s work, which forms the basis of his doctoral thesis and a research paper in the journal Additive Manufacturing, involves implanting metals with ceramic nanoparticles. The net result is a metal matrix composite that is an ideal candidate for fusion devices, especially for the vacuum vessel component, which must be able to withstand high temperatures, extremely corrosive molten salts, and internal helium gas from nuclear transmutation.

    O’Brien’s work focuses on nickel superalloys like Inconel 718, which are especially robust candidates because they can withstand higher operating temperatures while retaining strength. Helium embrittlement, where bubbles of helium caused by fusion neutrons lead to weakness and failure, is a problem with Inconel 718, but composites exhibit potential to overcome this challenge.

    To create the composites, first a mechanical milling process coats the ceramic onto the metal particles. The ceramic nanoparticles act as reinforcing strength agents, especially at high temperatures, and make materials last longer. The nanoparticles also absorb helium and radiation defects when uniformly dispersed, which prevent these damage agents from all getting to the grain boundaries.

    The composite then goes through a 3D printing process called powder bed fusion (non-nuclear fusion), where a laser passes over a bed of this powder melting it into desired shapes. “By coating these particles with the ceramic and then only melting very specific regions, we keep the ceramics in the areas that we want, and then you can build up and have a uniform structure,” O’Brien says.

    Printing an exciting future

    The 3D printing of nuclear materials exhibits such promise that O’Brien is looking at pursuing the prospect after his doctoral studies. “The concept of these metal matrix composites and how they can enhance material property is really interesting,” he says. Scaling it up commercially through a startup company is on his radar.

    For now, O’Brien is enjoying research and catching an occasional Broadway show with his wife. While the band nerd doesn’t pick up his saxophone much anymore, he does enjoy driving up to New Hampshire and going backpacking. “That’s my newfound hobby,” O’Brien says, “since I started grad school.” More

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    A reciprocal relationship with the land in Hawaiʻi

    Aja Grande grew up on the Hawaiian island of Oʻahu, between the Kona and ʻEwa districts, nurtured by her community and the natural environment. Her family has lived in Hawaiʻi for generations; while she is not “Kanaka ʻŌiwi,” of native Hawaiian descent, she is proud to trace her family’s history to the time of the Hawaiian Kingdom in the 19th century. Grande is now a PhD candidate in MIT’s HASTS (History, Anthropology, Science, Technology and Society) program, and part of her dissertation tracks how Hawaiian culture and people’s relationship with the land has evolved throughout time.

    “The fondest memories I have are camping on the north shore every summer with my friends,” says Grande. “I loved being in ‘ke kai’ (the sea) and ‘ma uka,’ (inland, in the mountains) with my friends when I was younger. It was just pure fun exploring ‘ʻāina’ like that.” “‘Āina” in the Hawaiian language is often defined as “land,” but is understood to the people of Hawaiʻi as “that which feeds.”

    “Now that I’m older,” Grande adds, “I’m connecting the dots and realizing how much knowledge about the complex systems of ‘ahupuaʻa’ [traditional Hawaiian divisions of land that extend from the mountains to the sea], I actually gained through these experiences.”

    Grande recently completed a year of fieldwork in Hawaiʻi where she volunteered with land-based, or ‘āina-based organizations. In the movement to restore ‘āina to “momona,” or  “fertile and abundant lands,” the land and the people who serve as its stewards are of equal importance.

    “I’m looking at how people who are not Kanaka ‘Ōiwi, or native Hawaiian, by descent can participate in this kind of restoration, and what it means for both Kanaka ‘Ōiwi and non-Kanaka ‘Ōiwi to participate in it,” says Grande, who herself descends from immigrants of other island nations. “Some of my ancestors were born and raised in Hawaiʻi before the U.S. subjected Hawaiʻi as a state and territory, meaning that some of them were Hawaiian Kingdom subjects. While, I am not Kanaka ʻŌiwi by lineage, some of my ‘ohana nui (extended family), from these same ancestors, are Kanaka ʻŌiwi. I’m writing about how being Hawaiian, from a Hawaiian sovereignty standpoint, is not just about race and ethnicity. When Hawaiʻi was a sovereign nation, Hawaiian citizenship was never afforded on the basis of race alone. It was also based on your lifelong commitment to ‘āina and the people of Hawaiʻi.”

    The project is personal to Grande, who describes both the content and the process of writing it as part of her healing journey. She hopes to lay the groundwork for others who are “hoaʻāina,” or “those who actively care for ʻāina,” in Hawaiʻi, but not Kanaka ʻŌiwi to better articulate their identities and foster a deeper connection with the ʻāina and the “kaiāulu,” or “community,” they love and actively care for.

    Returning home

    Grande has spent her academic career on the East Coast, first at Brown University, where she received a degree in science, technology, and society, and now at MIT in the HASTS program. She swam competitively through her second year of college, and had earlier represented Hawaiʻi at the 2012 Oceania Games in New Caledonia. Once she stopped swimming, Grande first used her newfound time to travel the world. Tired of this transient lifestyle, she realized she was more interested in exploring her connection to land in a more rooted way.

    “Moving around, especially as a college student, it’s very hard to grow things,” says Grande. “People are a lot like plants. You really just need to let plants do their thing in place. We do really well and we thrive when we can be connected to place.”

    Grande started by founding the Ethnobotany Society at Brown to explore the relationship people have to plants. With the group she organized nature walks, collaborated with local farms, and connected it to the history she was learning in class.

    Still, the East Coast never quite felt like home to Grande. When she started planning for the fieldwork portion of her program, she envisioned spending half the year in New England and half in Hawaiʻi. But she soon realized how important it was for both her research and herself to dedicate everything to Hawai’i.

    “When I came back, it just felt so right to be back home,” says Grande. “The feeling in your naʻau — your ‘gut’ — of knowing that you have to contribute to Hawaiʻi is very powerful, and I think a lot of people here understand what that means. It’s kind of like a calling.”

    Hoaʻāina, community, family

    Once Grande made the decision to return home for her field work, she says everything fell into place.

    “I knew that I wanted to do something close to my heart. It’s a huge privilege because I was able to come home and learn more about myself and my family and how we are connected to Hawaiʻi,” she says.

    During her year of fieldwork, Grande learned how hoaʻāina cultivate spaces where the community can can work alongside one another to plant traditional food and medicinal crops, control invasive species, and more. She wasn’t just an observer, either. As much as Grande learned from an academic perspective, her personal growth has been intertwined with the entire process.

    “The most interesting part was that all the hoaʻāina I volunteered with helped me to understand my place back home,” says Grande. “They were my informants but also — this usually happens with anthropologists — people become your friends. The hoaʻāina I volunteered with treated me like family. They also got to know some of my family members, who joined me to volunteer at different sites. It’s sometimes hard to drop a hard line between what fieldwork is and what your personal life is because when you’re in the field, there’s so many events that are connected to your work. It was so fun and meaningful to write about the ʻāina and people I consider my community and family.”

    The movement doesn’t start or end with Grande’s dissertation. Pursuing this project has given her the language to articulate her own relationship with ‘āina, and she hopes it will empower others to reexamine how they exist in relation to land.

    After completing her program, Grande intends to stay in Hawaiʻi and continue philanthropy work while contributing to the movement of ʻāina momona.

    “We want the land to live and to keep a relationship with the land. That’s the emotional part. I have a ‘kuleana,’ (duty and responsibility) to everything that I learned while growing up, including the ʻāina and ‘kaiāulu,’ (community) who raised me. The more you learn, there’s so much that you want to protect about the culture and this ‘āina.” More

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    Jackson Jewett wants to design buildings that use less concrete

    After three years leading biking tours through U.S. National Parks, Jackson Jewett decided it was time for a change.

    “It was a lot of fun, but I realized I missed buildings,” says Jewett. “I really wanted to be a part of that industry, learn more about it, and reconnect with my roots in the built environment.”

    Jewett grew up in California in what he describes as a “very creative household.”

    “I remember making very elaborate Halloween costumes with my parents, making fun dioramas for school projects, and building forts in the backyard, that kind of thing,” Jewett explains.

    Both of his parents have backgrounds in design; his mother studied art in college and his father is a practicing architect. From a young age, Jewett was interested in following in his father’s footsteps. But when he arrived at the University of California at Berkeley in the midst of the 2009 housing crash, it didn’t seem like the right time. Jewett graduated with a degree in cognitive science and a minor in history of architecture. And even as he led tours through Yellowstone, the Grand Canyon, and other parks, buildings were in the back of his mind.

    It wasn’t just the built environment that Jewett was missing. He also longed for the rigor and structure of an academic environment.

    Jewett arrived at MIT in 2017, initially only planning on completing the master’s program in civil and environmental engineering. It was then that he first met Josephine Carstensen, a newly hired lecturer in the department. Jewett was interested in Carstensen’s work on “topology optimization,” which uses algorithms to design structures that can achieve their performance requirements while using only a limited amount of material. He was particularly interested in applying this approach to concrete design, and he collaborated with Carstensen to help demonstrate its viability.

    After earning his master’s, Jewett spent a year and a half as a structural engineer in New York City. But when Carstensen was hired as a professor, she reached out to Jewett about joining her lab as a PhD student. He was ready for another change.

    Now in the third year of his PhD program, Jewett’s dissertation work builds upon his master’s thesis to further refine algorithms that can design building-scale concrete structures that use less material, which would help lower carbon emissions from the construction industry. It is estimated that the concrete industry alone is responsible for 8 percent of global carbon emissions, so any efforts to reduce that number could help in the fight against climate change.

    Implementing new ideas

    Topology optimization is a small field, with the bulk of the prior work being computational without any experimental verification. The work Jewett completed for his master’s thesis was just the start of a long learning process.

    “I do feel like I’m just getting to the part where I can start implementing my own ideas without as much support as I’ve needed in the past,” says Jewett. “In the last couple of months, I’ve been working on a reinforced concrete optimization algorithm that I hope will be the cornerstone of my thesis.”

    The process of fine-tuning a generative algorithm is slow going, particularly when tackling a multifaceted problem.

    “It can take days or usually weeks to take a step toward making it work as an entire integrated system,” says Jewett. “The days when that breakthrough happens and I can see the algorithm converging on a solution that makes sense — those are really exciting moments.”

    By harnessing computational power, Jewett is searching for materially efficient components that can be used to make up structures such as bridges or buildings. These are other constraints to consider as well, particularly ensuring that the cost of manufacturing isn’t too high. Having worked in the industry before starting the PhD program, Jewett has an eye toward doing work that can be feasibly implemented.

    Inspiring others

    When Jewett first visited MIT campus, he was drawn in by the collaborative environment of the institute and the students’ drive to learn. Now, he’s a part of that process as a teaching assistant and a supervisor in the Undergraduate Research Opportunities Program.  

    Working as a teaching assistant isn’t a requirement for Jewett’s program, but it’s been one of his favorite parts of his time at MIT.

    “The MIT undergrads are so gifted and just constantly impress me,” says Jewett. “Being able to teach, especially in the context of what MIT values is a lot of fun. And I learn, too. My coding practices have gotten so much better since working with undergrads here.”

    Jewett’s experiences have inspired him to pursue a career in academia after the completion of his program, which he expects to complete in the spring of 2025. But he’s making sure to take care of himself along the way. He still finds time to plan cycling trips with his friends and has gotten into running ever since moving to Boston. So far, he’s completed two marathons.

    “It’s so inspiring to be in a place where so many good ideas are just bouncing back and forth all over campus,” says Jewett. “And on most days, I remember that and it inspires me. But it’s also the case that academics is hard, PhD programs are hard, and MIT — there’s pressure being here, and sometimes that pressure can feel like it’s working against you.”

    Jewett is grateful for the mental health resources that MIT provides students. While he says it can be imperfect, it’s been a crucial part of his journey.

    “My PhD thesis will be done in 2025, but the work won’t be done. The time horizon of when these things need to be implemented is relatively short if we want to make an impact before global temperatures have already risen too high. My PhD research will be developing a framework for how that could be done with concrete construction, but I’d like to keep thinking about other materials and construction methods even after this project is finished.” More