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    Using classic physical phenomena to solve new problems

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    Quenching, a powerful heat transfer mechanism, is remarkably effective at transporting heat away. But in extreme environments, like nuclear power plants and aboard spaceships, a lot rides on the efficiency and speed of the process.It’s why Marco Graffiedi, a fifth-year doctoral student at MIT’s Department of Nuclear Science and Engineering (NSE), is researching the phenomenon to help develop the next generation of spaceships and nuclear plants.Growing up in small-town ItalyGraffiedi’s parents encouraged a sense of exploration, giving him responsibilities for family projects even at a young age. When they restored a countryside cabin in a small town near Palazzolo, in the hills between Florence and Bologna, the then-14-year-old Marco got a project of his own. He had to ensure the animals on the property had enough accessible water without overfilling the storage tank. Marco designed and built a passive hydraulic system that effectively solved the problem and is still functional today.His proclivity for science continued in high school in Lugo, where Graffiedi enjoyed recreating classical physics phenomena, through experiments. Incidentally, the high school is named after Gregorio Ricci-Curbastro, a mathematician who laid the foundation for the theory of relativity — history that is not lost on Graffiedi. After high school, Graffiedi attended the International Physics Olympiad in Bangkok, a formative event that cemented his love for physics.A gradual shift toward engineeringA passion for physics and basic sciences notwithstanding, Graffiedi wondered if he’d be a better fit for engineering, where he could use the study of physics, chemistry, and math as tools to build something.Following that path, he completed a bachelor’s and master’s in mechanical engineering — because an undergraduate degree in Italy takes only three years, pretty much everyone does a master’s, Graffiedi laughs — at the Università di Pisa and the Scuola Superiore Sant’Anna (School of Engineering). The Sant’Anna is a highly selective institution that most students attend to complement their university studies.Graffiedi’s university studies gradually moved him toward the field of environmental engineering. He researched concentrated solar power in order to reduce the cost of solar power by studying the associated thermal cycle and trying to improve solar power collection. While the project was not very successful, it reinforced Graffiedi’s impression of the necessity of alternative energies. Still firmly planted in energy studies, Graffiedi worked on fracture mechanics for his master’s thesis, in collaboration with (what was then) GE Oil and Gas, researching how to improve the effectiveness of centrifugal compressors. And a summer internship at Fermilab had Graffiedi working on the thermal characterization of superconductive coatings.With his studies behind him, Graffiedi was still unsure about this professional path. Through the Edison Program from GE Oil and Gas, where he worked shortly after graduation, Graffiedi got to test drive many fields — from mechanical and thermal engineering to exploring gas turbines and combustion. He eventually became a test engineer, coordinating a team of engineers to test a new upgrade to the company’s gas turbines. “I set up the test bench, understanding how to instrument the machine, collect data, and run the test,” Graffiedi remembers, “there was a lot you need to think about, from a little turbine blade with sensors on it to the location of safety exits on the test bench.”The move toward nuclear engineeringAs fun as the test engineering job was, Graffiedi started to crave more technical knowledge and wanted to pivot to science. As part of his exploration, he came across nuclear energy and, understanding it to be the future, decided to lean on his engineering background to apply to MIT NSE.He found a fit in Professor Matteo Bucci’s group and decided to explore boiling and quenching. The move from science to engineering, and back to science, was now complete.NASA, the primary sponsor of the research, is interested in preventing boiling of cryogenic fuels, because boiling leads to loss of fuel and the resulting vapor will need to be vented to avoid overpressurizing a fuel tank.Graffiedi’s primary focus is on quenching, which will play an important role in refueling in space — and in the cooling of nuclear cores. When a cryogen is used to cool down a surface, it undergoes what is known as the Leidenfrost effect, which means it first forms a thin vapor film that acts as an insulator and prevents further cooling. To facilitate rapid cooling, it’s important to accelerate the collapse of the vapor film. Graffiedi is exploring the mechanics of the quenching process on a microscopic level, studies that are important for land and space applications.Boiling can be used for yet another modern application: to improve the efficiency of cooling systems for data centers. The growth of data centers and electric transportation systems needs effective heat transfer mechanisms to avoid overheating. Immersion cooling using dielectric fluids — fluids that do not conduct electricity — is one way to do so. These fluids remove heat from a surface by leaning on the principle of boiling. For effective boiling, the fluid must overcome the Leidenfrost effect and break the vapor film that forms. The fluid must also have high critical heat flux (CHF), which is the maximum value of the heat flux at which boiling can effectively be used to transfer heat from a heated surface to a liquid. Because dielectric fluids have lower CHF than water, Graffiedi is exploring solutions to enhance these limits. In particular, he is investigating how high electric fields can be used to enhance CHF and even to use boiling as a way to cool electronic components in the absence of gravity. He published this research in Applied Thermal Engineering in June.Beyond boilingGraffiedi’s love of science and engineering shows in his commitment to teaching as well. He has been a teaching assistant for four classes at NSE, winning awards for his contributions. His many additional achievements include winning the Manson Benedict Award presented to an NSE graduate student for excellence in academic performance and professional promise in nuclear science and engineering, and a service award for his role as past president of the MIT Division of the American Nuclear Society.Boston has a fervent Italian community, Graffiedi says, and he enjoys being a part of it. Fittingly, the MIT Italian club is called MITaly. When he’s not at work or otherwise engaged, Graffiedi loves Latin dancing, something he makes time for at least a couple of times a week. While he has his favorite Italian restaurants in the city, Graffiedi is grateful for another set of skills his parents gave him when was just 11: making perfect pizza and pasta. More

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      in Security

      Exploring frontiers of mechanical engineering

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      From cutting-edge robotics, design, and bioengineering to sustainable energy solutions, ocean engineering, nanotechnology, and innovative materials science, MechE students and their advisors are doing incredibly innovative work. The graduate students highlighted here represent a snapshot of the great work in progress this spring across the Department of Mechanical Engineering, and demonstrate the ways the future of this field is as limitless as the imaginations of its practitioners.Democratizing design through AILyle RegenwetterHometown: Champaign, IllinoisAdvisor: Assistant Professor Faez AhmedInterests: Food, climbing, skiing, soccer, tennis, cookingLyle Regenwetter finds excitement in the prospect of generative AI to “democratize” design and enable inexperienced designers to tackle complex design problems. His research explores new training methods through which generative AI models can be taught to implicitly obey design constraints and synthesize higher-performing designs. Knowing that prospective designers often have an intimate knowledge of the needs of users, but may otherwise lack the technical training to create solutions, Regenwetter also develops human-AI collaborative tools that allow AI models to interact and support designers in popular CAD software and real design problems. Solving a whale of a problem Loïcka BailleHometown: L’Escale, FranceAdvisor: Daniel ZitterbartInterests: Being outdoors — scuba diving, spelunking, or climbing. Sailing on the Charles River, martial arts classes, and playing volleyballLoïcka Baille’s research focuses on developing remote sensing technologies to study and protect marine life. Her main project revolves around improving onboard whale detection technology to prevent vessel strikes, with a special focus on protecting North Atlantic right whales. Baille is also involved in an ongoing study of Emperor penguins. Her team visits Antarctica annually to tag penguins and gather data to enhance their understanding of penguin population dynamics and draw conclusions regarding the overall health of the ecosystem.Water, water anywhereCarlos Díaz-MarínHometown: San José, Costa RicaAdvisor: Professor Gang Chen | Former Advisor: Professor Evelyn WangInterests: New England hiking, biking, and dancingCarlos Díaz-Marín designs and synthesizes inexpensive salt-polymer materials that can capture large amounts of humidity from the air. He aims to change the way we generate potable water from the air, even in arid conditions. In addition to water generation, these salt-polymer materials can also be used as thermal batteries, capable of storing and reusing heat. Beyond the scientific applications, Díaz-Marín is excited to continue doing research that can have big social impacts, and that finds and explains new physical phenomena. As a LatinX person, Díaz-Marín is also driven to help increase diversity in STEM.Scalable fabrication of nano-architected materialsSomayajulu DhulipalaHometown: Hyderabad, IndiaAdvisor: Assistant Professor Carlos PortelaInterests: Space exploration, taekwondo, meditation.Somayajulu Dhulipala works on developing lightweight materials with tunable mechanical properties. He is currently working on methods for the scalable fabrication of nano-architected materials and predicting their mechanical properties. The ability to fine-tune the mechanical properties of specific materials brings versatility and adaptability, making these materials suitable for a wide range of applications across multiple industries. While the research applications are quite diverse, Dhulipala is passionate about making space habitable for humanity, a crucial step toward becoming a spacefaring civilization.Ingestible health-care devicesJimmy McRaeHometown: Woburn, MassachusettsAdvisor: Associate Professor Giovani TraversoInterests: Anything basketball-related: playing, watching, going to games, organizing hometown tournaments Jimmy McRae aims to drastically improve diagnostic and therapeutic capabilities through noninvasive health-care technologies. His research focuses on leveraging materials, mechanics, embedded systems, and microfabrication to develop novel ingestible electronic and mechatronic devices. This ranges from ingestible electroceutical capsules that modulate hunger-regulating hormones to devices capable of continuous ultralong monitoring and remotely triggerable actuations from within the stomach. The principles that guide McRae’s work to develop devices that function in extreme environments can be applied far beyond the gastrointestinal tract, with applications for outer space, the ocean, and more.Freestyle BMX meets machine learningEva NatesHometown: Narberth, Pennsylvania Advisor: Professor Peko HosoiInterests: Rowing, running, biking, hiking, bakingEva Nates is working with the Australian Cycling Team to create a tool to classify Bicycle Motocross Freestyle (BMX FS) tricks. She uses a singular value decomposition method to conduct a principal component analysis of the time-dependent point-tracking data of an athlete and their bike during a run to classify each trick. The 2024 Olympic team hopes to incorporate this tool in their training workflow, and Nates worked alongside the team at their facilities on the Gold Coast of Australia during MIT’s Independent Activities Period in January.Augmenting Astronauts with Wearable Limbs Erik BallesterosHometown: Spring, TexasAdvisor: Professor Harry AsadaInterests: Cosplay, Star Wars, Lego bricksErik Ballesteros’s research seeks to support astronauts who are conducting planetary extravehicular activities through the use of supernumerary robotic limbs (SuperLimbs). His work is tailored toward design and control manifestation to assist astronauts with post-fall recovery, human-leader/robot-follower quadruped locomotion, and coordinated manipulation between the SuperLimbs and the astronaut to perform tasks like excavation and sample handling.This article appeared in the Spring 2024 edition of the Department of Mechanical Engineering’s magazine, MechE Connects.  More

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      in Environment

      Researchers release open-source space debris model

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      MIT’s Astrodynamics, Space Robotics, and Controls Laboratory (ARCLab) announced the public beta release of the MIT Orbital Capacity Assessment Tool (MOCAT) during the 2023 Organization for Economic Cooperation and Development (OECD) Space Forum Workshop on Dec. 14. MOCAT enables users to model the long-term future space environment to understand growth in space debris and assess the effectiveness of debris-prevention mechanisms.

      With the escalating congestion in low Earth orbit, driven by a surge in satellite deployments, the risk of collisions and space debris proliferation is a pressing concern. Conducting thorough space environment studies is critical for developing effective strategies for fostering responsible and sustainable use of space resources. 

      MOCAT stands out among orbital modeling tools for its capability to model individual objects, diverse parameters, orbital characteristics, fragmentation scenarios, and collision probabilities. With the ability to differentiate between object categories, generalize parameters, and offer multi-fidelity computations, MOCAT emerges as a versatile and powerful tool for comprehensive space environment analysis and management.

      MOCAT is intended to provide an open-source tool to empower stakeholders including satellite operators, regulators, and members of the public to make data-driven decisions. The ARCLab team has been developing these models for the last several years, recognizing that the lack of open-source implementation of evolutionary modeling tools limits stakeholders’ ability to develop consensus on actions to help improve space sustainability. This beta release is intended to allow users to experiment with the tool and provide feedback to help guide further development.

      Richard Linares, the principal investigator for MOCAT and an MIT associate professor of aeronautics and astronautics, expresses excitement about the tool’s potential impact: “MOCAT represents a significant leap forward in orbital capacity assessment. By making it open-source and publicly available, we hope to engage the global community in advancing our understanding of satellite orbits and contributing to the sustainable use of space.”

      MOCAT consists of two main components. MOCAT-MC evaluates space environment evolution with individual trajectory simulation and Monte Carlo parameter analysis, providing both a high-level overall view for the environment and a fidelity analysis into the individual space objects evolution. MOCAT Source Sink Evolutionary Model (MOCAT-SSEM), meanwhile, uses a lower-fidelity modeling approach that can run on personal computers within seconds to minutes. MOCAT-MC and MOCAT-SSEM can be accessed separately via GitHub.

      MOCAT’s initial development has been supported by the Defense Advanced Research Projects Agency (DARPA) and NASA’s Office of Technology and Strategy.

      “We are thrilled to support this groundbreaking orbital debris modeling work and the new knowledge it created,” says Charity Weeden, associate administrator for the Office of Technology, Policy, and Strategy at NASA headquarters in Washington. “This open-source modeling tool is a public good that will advance space sustainability, improve evidence-based policy analysis, and help all users of space make better decisions.” More

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      in Energy

      Bridging careers in aerospace manufacturing and fusion energy, with a focus on intentional inclusion

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      “A big theme of my life has been focusing on intentional inclusion and how I can create environments where people can really bring their whole authentic selves to work,” says Joy Dunn ’08. As the vice president of operations at Commonwealth Fusion Systems, an MIT spinout working to achieve commercial fusion energy, Dunn looks for solutions to the world’s greatest climate challenges — while creating an open and equitable work environment where everyone can succeed.

      This theme has been cultivated throughout her professional and personal life, including as a Young Global Leader at the World Economic Forum and as a board member at Out for Undergrad, an organization that works with LGBTQ+ college students to help them achieve their personal and professional goals. Through her careers both in aerospace and energy, Dunn has striven to instill a sense of equity and inclusion from the inside out.

      Developing a love for space

      Dunn’s childhood was shaped by space. “I was really inspired as a kid to be an astronaut,” she says, “and for me that never stopped.” Dunn’s parents — both of whom had careers in the aerospace industry — encouraged her from an early age to pursue her interests, from building model rockets to visiting the National Air and Space Museum to attending space camp. A large inspiration for this passion arose when she received a signed photo from Sally Ride — the first American woman in space — that read, “To Joy, reach for the stars.”

      As her interests continued to grow in middle school, she and her mom looked to see what it would take to become an astronaut, asking questions such as “what are the common career paths?” and “what schools did astronauts typically go to?” They quickly found that MIT was at the top of that list, and by seventh grade, Dunn had set her sights on the Institute. 

      After years of hard work, Dunn entered MIT in fall 2004 with a major in aeronautical and astronautical engineering (AeroAstro). At MIT, she remained fully committed to her passion while also expanding into other activities such as varsity softball, the MIT Undergraduate Association, and the Alpha Chi Omega sorority.

      One of the highlights of Dunn’s college career was Unified Engineering, a year-long course required for all AeroAstro majors that provides a foundational knowledge of aerospace engineering — culminating in a team competition where students design and build remote-controlled planes to be pitted against each other. “My team actually got first place, which was very exciting,” she recalls. “And I honestly give a lot of that credit to our pilot. He did a very good job of not crashing!” In fact, that pilot was Warren Hoburg ’08, a former assistant professor in AeroAstro and current NASA astronaut training for a mission on the International Space Station.

      Pursuing her passion at SpaceX

      Dunn’s undergraduate experience culminated with an internship at the aerospace manufacturing company SpaceX in summer 2008. “It was by far my favorite internship of the ones that I had in college. I got to work on really hands-on projects and had the same amount of responsibility as a full-time employee,” she says.

      By the end of the internship, she was hired as a propulsion development engineer for the Dragon spacecraft, where she helped to build the thrusters for the first Dragon mission. Eventually, she transferred to the role of manufacturing engineer. “A lot of what I’ve done in my life is building things and looking for process improvements,” so it was a natural fit. From there, she rose through the ranks, eventually becoming the senior manager of spacecraft manufacturing engineering, where she oversaw all the manufacturing, test, and integration engineers working on Dragon. “It was pretty incredible to go from building thrusters to building the whole vehicle,” she says.

      During her tenure, Dunn also co-founded SpaceX’s Women’s Network and its LGBT affinity group, Out and Allied. “It was about providing spaces for employees to get together and provide a sense of community,” she says. Through these groups, she helped start mentorship and community outreach programs, as well as helped grow the pipeline of women in leadership roles for the company.

      In spite of all her successes at SpaceX, she couldn’t help but think about what came next. “I had been at SpaceX for almost a decade and had these thoughts of, ‘do I want to do another tour of duty or look at doing something else?’ The main criteria I set for myself was to do something that is equally or more world-changing than SpaceX.”

      A pivot to fusion

      It was at this time in 2018 that Dunn received an email from a former mentor asking if she had heard about a fusion energy startup called Commonwealth Fusion Systems (CFS) that worked with the MIT Plasma Science and Fusion Center. “I didn’t know much about fusion at all,” she says. “I had heard about it as a science project that was still many, many years away as a viable energy source.”

      After learning more about the technology and company, “I was just like, ‘holy cow, this has the potential to be even more world-changing than what SpaceX is doing.’” She adds, “I decided that I wanted to spend my time and brainpower focusing on cleaning up the planet instead of getting off it.”

      After connecting with CFS CEO Bob Mumgaard SM ’15, PhD ’15, Dunn joined the company and returned to Cambridge as the head of manufacturing. While moving from the aerospace industry to fusion energy was a large shift, she said her first project — building a fusion-relevant, high-temperature superconducting magnet capable of achieving 20 tesla — tied back into her life of being a builder who likes to get her hands on things.

      Over the course of two years, she oversaw the production and scaling of the magnet manufacturing process. When she first came in, the magnets were being constructed in a time-consuming and manual way. “One of the things I’m most proud of from this project is teaching MIT research scientists how to think like manufacturing engineers,” she says. “It was a great symbiotic relationship. The MIT folks taught us the physics and science behind the magnets, and we came in to figure out how to make them into a more manufacturable product.”

      In September 2021, CFS tested this high-temperature superconducting magnet and achieved its goal of 20 tesla. This was a pivotal moment for the company that brought it one step closer to achieving its goal of producing net-positive fusion power. Now, CFS has begun work on a new campus in Devens, Massachusetts, to house their manufacturing operations and SPARC fusion device. Dunn plays a pivotal role in this expansion as well. In March 2021, she was promoted to the head of operations, which expanded her responsibilities beyond managing manufacturing to include facilities, construction, safety, and quality. “It’s been incredible to watch the campus grow from a pile of dirt … into full buildings.”

      In addition to the groundbreaking work, Dunn highlights the culture of inclusiveness as something that makes CFS stand apart to her. “One of the main reasons that drew me to CFS was hearing from the company founders about their thoughts on diversity, equity, and inclusion, and how they wanted to make that a key focus for their company. That’s been so important in my career, and I’m really excited to see how much that’s valued at CFS.” The company has carried this out through programs such as Fusion Inclusion, an initiative that aims to build a strong and inclusive community from the inside out.

      Dunn stresses “the impact that fusion can have on our world and for addressing issues of environmental injustice through an equitable distribution of power and electricity.” Adding, “That’s a huge lever that we have. I’m excited to watch CFS grow and for us to make a really positive impact on the world in that way.”

      This article appears in the Spring 2022 issue of Energy Futures, the magazine of the MIT Energy Initiative. More