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    Burning things to make things

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    Around 80 percent of global energy production today comes from the combustion of fossil fuels. Combustion, or the process of converting stored chemical energy into thermal energy through burning, is vital for a variety of common activities including electricity generation, transportation, and domestic uses like heating and cooking — but it also yields a host of environmental consequences, contributing to air pollution and greenhouse gas emissions.Sili Deng, the Doherty Chair in Ocean Utilization and associate professor of mechanical engineering at MIT, is leading research to drive the transition from the heavy dependence on fossil fuels to renewable energy with storage.“I was first introduced to flame synthesis in my junior year in college,” Deng says. “I realized you can actually burn things to make things, [and] that was really fascinating.”

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    Burning Things to Make ThingsVideo: Department of Mechanical Engineering

    Deng says she ultimately picked combustion as a focus of her work because she likes the intellectual challenge the concept offers. “In combustion you have chemistry, and you have fluid mechanics. Each subject is very rich in science. This also has very strong engineering implications and applications.”Deng’s research group targets three areas: building up fundamental knowledge on combustion processes and emissions; developing alternative fuels and metal combustion to replace fossil fuels; and synthesizing flame-based materials for catalysis and energy storage, which can bring down the cost of manufacturing battery materials.One focus of the team has been on low-cost, low-emission manufacturing of cathode materials for lithium-ion batteries. Lithium-ion batteries play an increasingly critical role in transportation electrification (e.g., batteries for electric vehicles) and grid energy storage for electricity that is generated from renewable energy sources like wind and solar. Deng’s team has developed a technology they call flame-assisted spray pyrolysis, or FASP, which can help reduce the high manufacturing costs associated with cathode materials.FASP is based on flame synthesis, a technology that dates back nearly 3,000 years. In ancient China, this was the primary way black ink materials were made. “[People burned] vegetables or woods, such that afterwards they can collect the solidified smoke,” Deng explains. “For our battery applications, we can try to fit in the same formula, but of course with new tweaks.”The team is also interested in developing alternative fuels, including looking at the use of metals like aluminum to power rockets. “We’re interested in utilizing aluminum as a fuel for civil applications,” Deng says, because aluminum is abundant in the earth, cheap, and it’s available globally. “What we are trying to do is to understand [aluminum combustion] and be able to tailor its ignition and propagation properties.”Among other accolades, Deng is a 2025 recipient of the Hiroshi Tsuji Early Career Researcher Award from the Combustion Institute, an award that recognizes excellence in fundamental or applied combustion science research. More

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      in Energy

      The brain power behind sustainable AI

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      How can you use science to build a better gingerbread house?That was something Miranda Schwacke spent a lot of time thinking about. The MIT graduate student in the Department of Materials Science and Engineering (DMSE) is part of Kitchen Matters, a group of grad students who use food and kitchen tools to explain scientific concepts through short videos and outreach events. Past topics included why chocolate “seizes,” or becomes difficult to work with when melting (spoiler: water gets in), and how to make isomalt, the sugar glass that stunt performers jump through in action movies.Two years ago, when the group was making a video on how to build a structurally sound gingerbread house, Schwacke scoured cookbooks for a variable that would produce the most dramatic difference in the cookies.“I was reading about what determines the texture of cookies, and then tried several recipes in my kitchen until I got two gingerbread recipes that I was happy with,” Schwacke says.She focused on butter, which contains water that turns to steam at high baking temperatures, creating air pockets in cookies. Schwacke predicted that decreasing the amount of butter would yield denser gingerbread, strong enough to hold together as a house.“This hypothesis is an example of how changing the structure can influence the properties and performance of material,” Schwacke said in the eight-minute video.That same curiosity about materials properties and performance drives her research on the high energy cost of computing, especially for artificial intelligence. Schwacke develops new materials and devices for neuromorphic computing, which mimics the brain by processing and storing information in the same place. She studies electrochemical ionic synapses — tiny devices that can be “tuned” to adjust conductivity, much like neurons strengthening or weakening connections in the brain.“If you look at AI in particular — to train these really large models — that consumes a lot of energy. And if you compare that to the amount of energy that we consume as humans when we’re learning things, the brain consumes a lot less energy,” Schwacke says. “That’s what led to this idea to find more brain-inspired, energy-efficient ways of doing AI.”Her advisor, Bilge Yildiz, underscores the point: One reason the brain is so efficient is that data doesn’t need to be moved back and forth.“In the brain, the connections between our neurons, called synapses, are where we process information. Signal transmission is there. It is processed, programmed, and also stored in the same place,” says Yildiz, the Breene M. Kerr (1951) Professor in the Department of Nuclear Science and Engineering and DMSE. Schwacke’s devices aim to replicate that efficiency.Scientific rootsThe daughter of a marine biologist mom and an electrical engineer dad, Schwacke was immersed in science from a young age. Science was “always a part of how I understood the world.”“I was obsessed with dinosaurs. I wanted to be a paleontologist when I grew up,” she says. But her interests broadened. At her middle school in Charleston, South Carolina, she joined a FIRST Lego League robotics competition, building robots to complete tasks like pushing or pulling objects. “My parents, my dad especially, got very involved in the school team and helping us design and build our little robot for the competition.”Her mother, meanwhile, studied how dolphin populations are affected by pollution for the National Oceanic and Atmospheric Administration. That had a lasting impact.“That was an example of how science can be used to understand the world, and also to figure out how we can improve the world,” Schwacke says. “And that’s what I’ve always wanted to do with science.”Her interest in materials science came later, in her high school magnet program. There, she was introduced to the interdisciplinary subject, a blend of physics, chemistry, and engineering that studies the structure and properties of materials and uses that knowledge to design new ones.“I always liked that it goes from this very basic science, where we’re studying how atoms are ordering, all the way up to these solid materials that we interact with in our everyday lives — and how that gives them their properties that we can see and play with,” Schwacke says.As a senior, she participated in a research program with a thesis project on dye-sensitized solar cells, a low-cost, lightweight solar technology that uses dye molecules to absorb light and generate electricity.“What drove me was really understanding, this is how we go from light to energy that we can use — and also seeing how this could help us with having more renewable energy sources,” Schwacke says.After high school, she headed across the country to Caltech. “I wanted to try a totally new place,” she says, where she studied materials science, including nanostructured materials thousands of times thinner than a human hair. She focused on materials properties and microstructure — the tiny internal structure that governs how materials behave — which led her to electrochemical systems like batteries and fuel cells.AI energy challengeAt MIT, she continued exploring energy technologies. She met Yildiz during a Zoom meeting in her first year of graduate school, in fall 2020, when the campus was still operating under strict Covid-19 protocols. Yildiz’s lab studies how charged atoms, or ions, move through materials in technologies like fuel cells, batteries, and electrolyzers.The lab’s research into brain-inspired computing fired Schwacke’s imagination, but she was equally drawn to Yildiz’s way of talking about science.“It wasn’t based on jargon and emphasized a very basic understanding of what was going on — that ions are going here, and electrons are going here — to understand fundamentally what’s happening in the system,” Schwacke says.That mindset shaped her approach to research. Her early projects focused on the properties these devices need to work well — fast operation, low energy use, and compatibility with semiconductor technology — and on using magnesium ions instead of hydrogen, which can escape into the environment and make devices unstable.Her current project, the focus of her PhD thesis, centers on understanding how the insertion of magnesium ions into tungsten oxide, a metal oxide whose electrical properties can be precisely tuned, changes its electrical resistance. In these devices, tungsten oxide serves as a channel layer, where resistance controls signal strength, much like synapses regulate signals in the brain.“I am trying to understand exactly how these devices change the channel conductance,” Schwacke says.Schwacke’s research was recognized with a MathWorks Fellowship from the School of Engineering in 2023 and 2024. The fellowship supports graduate students who leverage tools like MATLAB or Simulink in their work; Schwacke applied MATLAB for critical data analysis and visualization.Yildiz describes Schwacke’s research as a novel step toward solving one of AI’s biggest challenges.“This is electrochemistry for brain-inspired computing,” Yildiz says. “It’s a new context for electrochemistry, but also with an energy implication, because the energy consumption of computing is unsustainably increasing. We have to find new ways of doing computing with much lower energy, and this is one way that can help us move in that direction.”Like any pioneering work, it comes with challenges, especially in bridging the concepts between electrochemistry and semiconductor physics.“Our group comes from a solid-state chemistry background, and when we started this work looking into magnesium, no one had used magnesium in these kinds of devices before,” Schwacke says. “So we were looking at the magnesium battery literature for inspiration and different materials and strategies we could use. When I started this, I wasn’t just learning the language and norms for one field — I was trying to learn it for two fields, and also translate between the two.”She also grapples with a challenge familiar to all scientists: how to make sense of messy data.“The main challenge is being able to take my data and know that I’m interpreting it in a way that’s correct, and that I understand what it actually means,” Schwacke says.She overcomes hurdles by collaborating closely with colleagues across fields, including neuroscience and electrical engineering, and sometimes by just making small changes to her experiments and watching what happens next.Community mattersSchwacke is not just active in the lab. In Kitchen Matters, she and her fellow DMSE grad students set up booths at local events like the Cambridge Science Fair and Steam It Up, an after-school program with hands-on activities for kids.“We did ‘pHun with Food’ with ‘fun’ spelled with a pH, so we had cabbage juice as a pH indicator,” Schwacke says. “We let the kids test the pH of lemon juice and vinegar and dish soap, and they had a lot of fun mixing the different liquids and seeing all the different colors.”She has also served as the social chair and treasurer for DMSE’s graduate student group, the Graduate Materials Council. As an undergraduate at Caltech, she led workshops in science and technology for Robogals, a student-run group that encourages young women to pursue careers in science, and assisted students in applying for the school’s Summer Undergraduate Research Fellowships.For Schwacke, these experiences sharpened her ability to explain science to different audiences, a skill she sees as vital whether she’s presenting at a kids’ fair or at a research conference.“I always think, where is my audience starting from, and what do I need to explain before I can get into what I’m doing so that it’ll all make sense to them?” she says.Schwacke sees the ability to communicate as central to building community, which she considers an important part of doing research. “It helps with spreading ideas. It always helps to get a new perspective on what you’re working on,” she says. “I also think it keeps us sane during our PhD.”Yildiz sees Schwacke’s community involvement as an important part of her resume. “She’s doing all these activities to motivate the broader community to do research, to be interested in science, to pursue science and technology, but that ability will help her also progress in her own research and academic endeavors.”After her PhD, Schwacke wants to take that ability to communicate with her to academia, where she’d like to inspire the next generation of scientists and engineers. Yildiz has no doubt she’ll thrive.“I think she’s a perfect fit,” Yildiz says. “She’s brilliant, but brilliance by itself is not enough. She’s persistent, resilient. You really need those on top of that.” More

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      in Environment

      MIT engineers solve the sticky-cell problem in bioreactors and other industries

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      To help mitigate climate change, companies are using bioreactors to grow algae and other microorganisms that are hundreds of times more efficient at absorbing CO2 than trees. Meanwhile, in the pharmaceutical industry, cell culture is used to manufacture biologic drugs and other advanced treatments, including lifesaving gene and cell therapies.Both processes are hampered by cells’ tendency to stick to surfaces, which leads to a huge amount of waste and downtime for cleaning. A similar problem slows down biofuel production, interferes with biosensors and implants, and makes the food and beverage industry less efficient.Now, MIT researchers have developed an approach for detaching cells from surfaces on demand, using electrochemically generated bubbles. In an open-access paper published in Science Advances, the researchers demonstrated their approach in a lab prototype and showed it could work across a range of cells and surfaces without harming the cells.“We wanted to develop a technology that could be high-throughput and plug-and-play, and that would allow cells to attach and detach on demand to improve the workflow in these industrial processes,” says Professor Kripa Varanasi, senior author of the study. “This is a fundamental issue with cells, and we’ve solved it with a process that can scale. It lends itself to many different applications.”Joining Varanasi on the study are co-first authors Bert Vandereydt, a PhD student in mechanical engineering, and former postdoc Baptiste Blanc.Solving a sticky problem

      Credit: Joy Zheng

      The researchers began with a mission.“We’ve been working on figuring out how we can efficiently capture CO2 across different sources and convert it into valuable products for various end markets,” Varanasi says. “That’s where this photobioreactor and cell detachment comes into the picture.”Photobioreactors are used to grow carbon-absorbing algae cells by creating tightly controlled environments involving water and sunlight. They feature long, winding tubes with clear surfaces to let in the light algae need to grow. When algae stick to those surfaces, they block out the light, requiring cleaning.“You have to shut down and clean up the entire reactor as frequently as every two weeks,” Varanasi says. “It’s a huge operational challenge.”The researchers realized other industries have similar problem due to many cells’ natural adhesion, or stickiness. Each industry has its own solution for cell adhesion depending on how important it is that the cells survive. Some people scrape the surfaces clean, while others use special coatings that are toxic to cells.In the pharmaceutical and biotech industries, cell detachment is typically carried out using enzymes. However, this method poses several challenges — it can damage cell membranes, is time-consuming, and requires large amounts of consumables, resulting in millions of liters of biowaste.To create a better solution, the researchers began by studying other efforts to clear surfaces with bubbles, which mainly involved spraying bubbles onto surfaces and had been largely ineffective.“We realized we needed the bubbles to form on the surfaces where we don’t want these cells to stick, so when the bubbles detach it creates a local fluid flow that creates shear stress at the interface and removes the cells,” Varanasi explains.Electric currents generate bubbles by splitting water into hydrogen and oxygen. But previous attempts at using electricity to detach cells were hampered because the cell culture mediums contain sodium chloride, which turns into bleach when combined with an electric current. The bleach damages the cells, making it impractical for many applications.“The culprit is the anode — that’s where the sodium chloride turns to bleach,” Vandereydt explained. “We figured if we could separate that electrode from the rest of the system, we could prevent bleach from being generated.”To make a better system, the researchers built a 3-square-inch glass surface and deposited a gold electrode on top of it. The layer of gold is so thin it doesn’t block out light. To keep the other electrode separate, the researchers integrated a special membrane that only allows protons to pass through. The set up allowed the researchers to send a current through without generating bleach.To test their setup, they allowed algae cells from a concentrated solution to stick to the surfaces. When they applied a voltage, the bubbles separated the cells from the surfaces without harming them.The researchers also studied the interaction between the bubbles and cells, finding the higher the current density, the more bubbles were created and the more algae was removed. They developed a model for understanding how much current would be needed to remove algae in different settings and matched it with results from experiments involving algae as well as cells from ovarian cancer and bones.“Mammalian cells are orders of magnitude more sensitive than algae cells, but even with those cells, we were able to detach them with no impact to the viability of the cell,” Vandereydt says.Getting to scaleThe researchers say their system could represent a breakthrough in applications where bleach or other chemicals would harm cells. That includes pharmaceutical and food production.“If we can keep these systems running without fouling and other problems, then we can make them much more economical,” Varanasi says.For cell culture plates used in the pharmaceutical industry, the team envisions their system comprising an electrode that could be robotically moved from one culture plate to the next, to detach cells as they’re grown. It could also be coiled around algae harvesting systems.“This has general applicability because it doesn’t rely on any specific biological or chemical treatments, but on a physical force that is system-agnostic,” Varanasi says. “It’s also highly scalable to a lot of different processes, including particle removal.”Varanasi cautions there is much work to be done to scale up the system. But he hopes it can one day make algae and other cell harvesting more efficient.“The burning problem of our time is to somehow capture CO2 in a way that’s economically feasible,” Varanasi says. “These photobioreactors could be used for that, but we have to overcome the cell adhesion problem.”The work was supported, in part, by Eni S.p.A through the MIT Energy Initiative, the Belgian American Educational Foundation Fellowship, and the Maria Zambrano Fellowship. More

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      in Security

      Optimizing food subsidies: Applying digital platforms to maximize nutrition

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      Oct. 16 is World Food Day, a global campaign to celebrate the founding of the Food and Agriculture Organization 80 years ago, and to work toward a healthy, sustainable, food-secure future. More than 670 million people in the world are facing hunger. Millions of others are facing rising obesity rates and struggle to get healthy food for proper nutrition. World Food Day calls on not only world governments, but business, academia, the media, and even the youth to take action to promote resilient food systems and combat hunger. This year, the Abdul Latif Jameel Water and Food Systems Laboratory (J-WAFS) is spotlighting an MIT researcher who is working toward this goal by studying food and water systems in the Global South.J-WAFS seed grants provide funding to early-stage research projects that are unique to prior work. In an 11th round of seed grant funding in 2025, 10 MIT faculty members received support to carry out their cutting-edge water and food research. Ali Aouad PhD ’17, assistant professor of operations management at the MIT Sloan School of Management, was one of those grantees. “I had searched before joining MIT what kind of research centers and initiatives were available that tried to coalesce research on food systems,” Aouad says. “And so, I was very excited about J-WAFS.” Aouad gathered more information about J-WAFS at the new faculty orientation session in August 2024, where he spoke to J-WAFS staff and learned about the program’s grant opportunities for water and food research. Later that fall semester, he attended a few J-WAFS seminars on agricultural economics and water resource management. That’s when Aouad knew that his project was perfectly aligned with the J-WAFS mission of securing humankind’s water and food.Aouad’s seed project focuses on food subsidies. With a background in operations research and an interest in digital platforms, much of his work has centered on aligning supply-side operations with heterogeneous customer preferences. Past projects include ones on retail and matching systems. “I started thinking that these types of demand-driven approaches may be also very relevant to important social challenges, particularly as they relate to food security,” Aouad says. Before starting his PhD at MIT, Aouad worked on projects that looked at subsidies for smallholder farmers in low- and middle-income countries. “I think in the back of my mind, I’ve always been fascinated by trying to solve these issues,” he noted.His seed grant project, Optimal subsidy design: Application to food assistance programs, aims to leverage data on preferences and purchasing habits from local grocery stores in India to inform food assistance policy and optimize the design of subsidies. Typical data collection systems, like point-of-sales, are not as readily available in India’s local groceries, making this type of data hard to come by for low-income individuals. “Mom-and-pop stores are extremely important last-mile operators when it comes to nutrition,” he explains. For this project, the research team gave local grocers point-of-sale scanners to track purchasing habits. “We aim to develop an algorithm that converts these transactions into some sort of ‘revelation’ of the individuals’ latent preferences,” says Aouad. “As such, we can model and optimize the food assistance programs — how much variety and flexibility is offered, taking into account the expected demand uptake.” He continues, “now, of course, our ability to answer detailed design questions [across various products and prices] depends on the quality of our inference from  the data, and so this is where we need more sophisticated and robust algorithms.”Following the data collection and model development, the ultimate goal of this research is to inform policy surrounding food assistance programs through an “optimization approach.” Aouad describes the complexities of using optimization to guide policy. “Policies are often informed by domain expertise, legacy systems, or political deliberation. A lot of researchers build rigorous evidence to inform food policy, but it’s fair to say that the kind of approach that I’m proposing in this research is not something that is commonly used. I see an opportunity for bringing a new approach and methodological tradition to a problem that has been central for policy for many decades.” The overall health of consumers is the reason food assistance programs exist, yet measuring long-term nutritional impacts and shifts in purchase behavior is difficult. In past research, Aouad notes that the short-term effects of food assistance interventions can be significant. However, these effects are often short-lived. “This is a fascinating question that I don’t think we will be able to address within the space of interventions that we will be considering. However, I think it is something I would like to capture in the research, and maybe develop hypotheses for future work around how we can shift nutrition-related behaviors in the long run.”While his project develops a new methodology to calibrate food assistance programs, large-scale applications are not promised. “A lot of what drives subsidy mechanisms and food assistance programs is also, quite frankly, how easy it is and how cost-effective it is to implement these policies in the first place,” comments Aouad. Cost and infrastructure barriers are unavoidable to this kind of policy research, as well as sustaining these programs. Aouad’s effort will provide insights into customer preferences and subsidy optimization in a pilot setup, but replicating this approach on a real scale may be costly. Aouad hopes to be able to gather proxy information from customers that would both feed into the model and provide insight into a more cost-effective way to collect data for large-scale implementation.There is still much work to be done to ensure food security for all, whether it’s advances in agriculture, food-assistance programs, or ways to boost adequate nutrition. As the 2026 seed grant deadline approaches, J-WAFS will continue its mission of supporting MIT faculty as they pursue innovative projects that have practical and real impacts on water and food system challenges. More

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      in Environment

      How to reduce greenhouse gas emissions from ammonia production

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      Ammonia is one of the most widely produced chemicals in the world, used mostly as fertilizer, but also for the production of some plastics, textiles, and other applications. Its production, through processes that require high heat and pressure, accounts for up to 20 percent of all the greenhouse gases from the entire chemical industry, so efforts have been underway worldwide to find ways to reduce those emissions.Now, researchers at MIT have come up with a clever way of combining two different methods of producing the compound that minimizes waste products, that, when combined with some other simple upgrades, could reduce the greenhouse emissions from production by as much as 63 percent, compared to the leading “low-emissions” approach being used today.The new approach is described in the journal Energy & Fuels, in a paper by MIT Energy Initiative (MITEI) Director William H. Green, graduate student Sayandeep Biswas, MITEI Director of Research Randall Field, and two others.“Ammonia has the most carbon dioxide emissions of any kind of chemical,” says Green, who is the Hoyt C. Hottel Professor in Chemical Engineering. “It’s a very important chemical,” he says, because its use as a fertilizer is crucial to being able to feed the world’s population.Until late in the 19th century, the most widely used source of nitrogen fertilizer was mined deposits of bat or bird guano, mostly from Chile, but that source was beginning to run out, and there were predictions that the world would soon be running short of food to sustain the population. But then a new chemical process, called the Haber-Bosch process after its inventors, made it possible to make ammonia out of nitrogen from the air and hydrogen, which was mostly derived from methane. But both the burning of fossil fuels to provide the needed heat and the use of methane to make the hydrogen led to massive climate-warming emissions from the process.To address this, two newer variations of ammonia production have been developed: so-called “blue ammonia,” where the greenhouse gases are captured right at the factory and then sequestered deep underground, and “green ammonia,” produced by a different chemical pathway, using electricity instead of fossil fuels to hydrolyze water to make hydrogen.Blue ammonia is already beginning to be used, with a few plants operating now in Louisiana, Green says, and the ammonia mostly being shipped to Japan, “so that’s already kind of commercial.” Other parts of the world are starting to use green ammonia, especially in places that have lots of hydropower, solar, or wind to provide inexpensive electricity, including a giant plant now under construction in Saudi Arabia.But in most places, both blue and green ammonia are still more expensive than the traditional fossil-fuel-based version, so many teams around the world have been working on ways to cut these costs as much as possible so that the difference is small enough to be made up through tax subsidies or other incentives.The problem is growing, because as the population grows, and as wealth increases, there will be ever-increasing demands for nitrogen fertilizer. At the same time, ammonia is a promising substitute fuel to power hard-to-decarbonize transportation such as cargo ships and heavy trucks, which could lead to even greater needs for the chemical.“It definitely works” as a transportation fuel, by powering fuel cells that have been demonstrated for use by everything from drones to barges and tugboats and trucks, Green says. “People think that the most likely market of that type would be for shipping,” he says, “because the downside of ammonia is it’s toxic and it’s smelly, and that makes it slightly dangerous to handle and to ship around.” So its best uses may be where it’s used in high volume and in relatively remote locations, like the high seas. In fact, the International Maritime Organization will soon be voting on new rules that might give a strong boost to the ammonia alternative for shipping.The key to the new proposed system is to combine the two existing approaches in one facility, with a blue ammonia factory next to a green ammonia factory. The process of generating hydrogen for the green ammonia plant leaves a lot of leftover oxygen that just gets vented to the air. Blue ammonia, on the other hand, uses a process called autothermal reforming that requires a source of pure oxygen, so if there’s a green ammonia plant next door, it can use that excess oxygen.“Putting them next to each other turns out to have significant economic value,” Green says. This synergy could help hybrid “blue-green ammonia” facilities serve as an important bridge toward a future where eventually green ammonia, the cleanest version, could finally dominate. But that future is likely decades away, Green says, so having the combined plants could be an important step along the way.“It might be a really long time before [green ammonia] is actually attractive” economically, he says. “Right now, it’s nowhere close, except in very special situations.” But the combined plants “could be a really appealing concept, and maybe a good way to start the industry,” because so far only small, standalone demonstration plants of the green process are being built.“If green or blue ammonia is going to become the new way of making ammonia, you need to find ways to make it relatively affordable in a lot of countries, with whatever resources they’ve got,” he says. This new proposed combination, he says, “looks like a really good idea that can help push things along. Ultimately, there’s got to be a lot of green ammonia plants in a lot of places,” and starting out with the combined plants, which could be more affordable now, could help to make that happen. The team has filed for a patent on the process.Although the team did a detailed study of both the technology and the economics that show the system has great promise, Green points out that “no one has ever built one. We did the analysis, it looks good, but surely when people build the first one, they’ll find funny little things that need some attention,” such as details of how to start up or shut down the process. “I would say there’s plenty of additional work to do to make it a real industry.” But the results of this study, which shows the costs to be much more affordable than existing blue or green plants in isolation, “definitely encourages the possibility of people making the big investments that would be needed to really make this industry feasible.”This proposed integration of the two methods “improves efficiency, reduces greenhouse gas emissions, and lowers overall cost,” says Kevin van Geem, a professor in the Center for Sustainable Chemistry at Ghent University, who was not associated with this research. “The analysis is rigorous, with validated process models, transparent assumptions, and comparisons to literature benchmarks. By combining techno-economic analysis with emissions accounting, the work provides a credible and balanced view of the trade-offs.”He adds that, “given the scale of global ammonia production, such a reduction could have a highly impactful effect on decarbonizing one of the most emissions-intensive chemical industries.”The research team also included MIT postdoc Angiras Menon and MITEI research lead Guiyan Zang. The work was supported by IHI Japan through the MIT Energy Initiative and the Martin Family Society of Fellows for Sustainability.  More

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      in Energy

      New prediction model could improve the reliability of fusion power plants

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      Tokamaks are machines that are meant to hold and harness the power of the sun. These fusion machines use powerful magnets to contain a plasma hotter than the sun’s core and push the plasma’s atoms to fuse and release energy. If tokamaks can operate safely and efficiently, the machines could one day provide clean and limitless fusion energy.Today, there are a number of experimental tokamaks in operation around the world, with more underway. Most are small-scale research machines built to investigate how the devices can spin up plasma and harness its energy. One of the challenges that tokamaks face is how to safely and reliably turn off a plasma current that is circulating at speeds of up to 100 kilometers per second, at temperatures of over 100 million degrees Celsius.Such “rampdowns” are necessary when a plasma becomes unstable. To prevent the plasma from further disrupting and potentially damaging the device’s interior, operators ramp down the plasma current. But occasionally the rampdown itself can destabilize the plasma. In some machines, rampdowns have caused scrapes and scarring to the tokamak’s interior — minor damage that still requires considerable time and resources to repair.Now, scientists at MIT have developed a method to predict how plasma in a tokamak will behave during a rampdown. The team combined machine-learning tools with a physics-based model of plasma dynamics to simulate a plasma’s behavior and any instabilities that may arise as the plasma is ramped down and turned off. The researchers trained and tested the new model on plasma data from an experimental tokamak in Switzerland. They found the method quickly learned how plasma would evolve as it was tuned down in different ways. What’s more, the method achieved a high level of accuracy using a relatively small amount of data. This training efficiency is promising, given that each experimental run of a tokamak is expensive and quality data is limited as a result.The new model, which the team highlights this week in an open-access Nature Communications paper, could improve the safety and reliability of future fusion power plants.“For fusion to be a useful energy source it’s going to have to be reliable,” says lead author Allen Wang, a graduate student in aeronautics and astronautics and a member of the Disruption Group at MIT’s Plasma Science and Fusion Center (PSFC). “To be reliable, we need to get good at managing our plasmas.”The study’s MIT co-authors include PSFC Principal Research Scientist and Disruptions Group leader Cristina Rea, and members of the Laboratory for Information and Decision Systems (LIDS) Oswin So, Charles Dawson, and Professor Chuchu Fan, along with Mark (Dan) Boyer of Commonwealth Fusion Systems and collaborators from the Swiss Plasma Center in Switzerland.“A delicate balance”Tokamaks are experimental fusion devices that were first built in the Soviet Union in the 1950s. The device gets its name from a Russian acronym that translates to a “toroidal chamber with magnetic coils.” Just as its name describes, a tokamak is toroidal, or donut-shaped, and uses powerful magnets to contain and spin up a gas to temperatures and energies high enough that atoms in the resulting plasma can fuse and release energy.Today, tokamak experiments are relatively low-energy in scale, with few approaching the size and output needed to generate safe, reliable, usable energy. Disruptions in experimental, low-energy tokamaks are generally not an issue. But as fusion machines scale up to grid-scale dimensions, controlling much higher-energy plasmas at all phases will be paramount to maintaining a machine’s safe and efficient operation.“Uncontrolled plasma terminations, even during rampdown, can generate intense heat fluxes damaging the internal walls,” Wang notes. “Quite often, especially with the high-performance plasmas, rampdowns actually can push the plasma closer to some instability limits. So, it’s a delicate balance. And there’s a lot of focus now on how to manage instabilities so that we can routinely and reliably take these plasmas and safely power them down. And there are relatively few studies done on how to do that well.”Bringing down the pulseWang and his colleagues developed a model to predict how a plasma will behave during tokamak rampdown. While they could have simply applied machine-learning tools such as a neural network to learn signs of instabilities in plasma data, “you would need an ungodly amount of data” for such tools to discern the very subtle and ephemeral changes in extremely high-temperature, high-energy plasmas, Wang says.Instead, the researchers paired a neural network with an existing model that simulates plasma dynamics according to the fundamental rules of physics. With this combination of machine learning and a physics-based plasma simulation, the team found that only a couple hundred pulses at low performance, and a small handful of pulses at high performance, were sufficient to train and validate the new model.The data they used for the new study came from the TCV, the Swiss “variable configuration tokamak” operated by the Swiss Plasma Center at EPFL (the Swiss Federal Institute of Technology Lausanne). The TCV is a small experimental fusion experimental device that is used for research purposes, often as test bed for next-generation device solutions. Wang used the data from several hundred TCV plasma pulses that included properties of the plasma such as its temperature and energies during each pulse’s ramp-up, run, and ramp-down. He trained the new model on this data, then tested it and found it was able to accurately predict the plasma’s evolution given the initial conditions of a particular tokamak run.The researchers also developed an algorithm to translate the model’s predictions into practical “trajectories,” or plasma-managing instructions that a tokamak controller can automatically carry out to for instance adjust the magnets or temperature maintain the plasma’s stability. They implemented the algorithm on several TCV runs and found that it produced trajectories that safely ramped down a plasma pulse, in some cases faster and without disruptions compared to runs without the new method.“At some point the plasma will always go away, but we call it a disruption when the plasma goes away at high energy. Here, we ramped the energy down to nothing,” Wang notes. “We did it a number of times. And we did things much better across the board. So, we had statistical confidence that we made things better.”The work was supported in part by Commonwealth Fusion Systems (CFS), an MIT spinout that intends to build the world’s first compact, grid-scale fusion power plant. The company is developing a demo tokamak, SPARC, designed to produce net-energy plasma, meaning that it should generate more energy than it takes to heat up the plasma. Wang and his colleagues are working with CFS on ways that the new prediction model and tools like it can better predict plasma behavior and prevent costly disruptions to enable safe and reliable fusion power.“We’re trying to tackle the science questions to make fusion routinely useful,” Wang says. “What we’ve done here is the start of what is still a long journey. But I think we’ve made some nice progress.”Additional support for the research came from the framework of the EUROfusion Consortium, via the Euratom Research and Training Program and funded by the Swiss State Secretariat for Education, Research, and Innovation. More

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      Concrete “battery” developed at MIT now packs 10 times the power

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      Concrete already builds our world, and now it’s one step closer to powering it, too. Made by combining cement, water, ultra-fine carbon black (with nanoscale particles), and electrolytes, electron-conducting carbon concrete (ec3, pronounced “e-c-cubed”) creates a conductive “nanonetwork” inside concrete that could enable everyday structures like walls, sidewalks, and bridges to store and release electrical energy. In other words, the concrete around us could one day double as giant “batteries.”As MIT researchers report in a new PNAS paper, optimized electrolytes and manufacturing processes have increased the energy storage capacity of the latest ec3 supercapacitors by an order of magnitude. In 2023, storing enough energy to meet the daily needs of the average home would have required about 45 cubic meters of ec3, roughly the amount of concrete used in a typical basement. Now, with the improved electrolyte, that same task can be achieved with about 5 cubic meters, the volume of a typical basement wall.“A key to the sustainability of concrete is the development of ‘multifunctional concrete,’ which integrates functionalities like this energy storage, self-healing, and carbon sequestration. Concrete is already the world’s most-used construction material, so why not take advantage of that scale to create other benefits?” asks Admir Masic, lead author of the new study, MIT Electron-Conducting Carbon-Cement-Based Materials Hub (EC³ Hub) co-director, and associate professor of civil and environmental engineering (CEE) at MIT.The improved energy density was made possible by a deeper understanding of how the nanocarbon black network inside ec3 functions and interacts with electrolytes. Using focused ion beams for the sequential removal of thin layers of the ec3 material, followed by high-resolution imaging of each slice with a scanning electron microscope (a technique called FIB-SEM tomography), the team across the EC³ Hub and MIT Concrete Sustainability Hub was able to reconstruct the conductive nanonetwork at the highest resolution yet. This approach allowed the team to discover that the network is essentially a fractal-like “web” that surrounds ec3 pores, which is what allows the electrolyte to infiltrate and for current to flow through the system. “Understanding how these materials ‘assemble’ themselves at the nanoscale is key to achieving these new functionalities,” adds Masic.Equipped with their new understanding of the nanonetwork, the team experimented with different electrolytes and their concentrations to see how they impacted energy storage density. As Damian Stefaniuk, first author and EC³ Hub research scientist, highlights, “we found that there is a wide range of electrolytes that could be viable candidates for ec3. This even includes seawater, which could make this a good material for use in coastal and marine applications, perhaps as support structures for offshore wind farms.”At the same time, the team streamlined the way they added electrolytes to the mix. Rather than curing ec3 electrodes and then soaking them in electrolyte, they added the electrolyte directly into the mixing water. Since electrolyte penetration was no longer a limitation, the team could cast thicker electrodes that stored more energy.The team achieved the greatest performance when they switched to organic electrolytes, especially those that combined quaternary ammonium salts — found in everyday products like disinfectants — with acetonitrile, a clear, conductive liquid often used in industry. A cubic meter of this version of ec3 — about the size of a refrigerator — can store over 2 kilowatt-hours of energy. That’s about enough to power an actual refrigerator for a day.While batteries maintain a higher energy density, ec3 can in principle be incorporated directly into a wide range of architectural elements — from slabs and walls to domes and vaults — and last as long as the structure itself.“The Ancient Romans made great advances in concrete construction. Massive structures like the Pantheon stand to this day without reinforcement. If we keep up their spirit of combining material science with architectural vision, we could be at the brink of a new architectural revolution with multifunctional concretes like ec3,” proposes Masic.Taking inspiration from Roman architecture, the team built a miniature ec3 arch to show how structural form and energy storage can work together. Operating at 9 volts, the arch supported its own weight and additional load while powering an LED light.However, something unique happened when the load on the arch increased: the light flickered. This is likely due to the way stress impacts electrical contacts or the distribution of charges. “There may be a kind of self-monitoring capacity here. If we think of an ec3 arch at architectural scale, its output may fluctuate when it’s impacted by a stressor like high winds. We may be able to use this as a signal of when and to what extent a structure is stressed, or monitor its overall health in real time,” envisions Masic.The latest developments in ec³ technology bring it a step closer to real-world scalability. It’s already been used to heat sidewalk slabs in Sapporo, Japan, due to its thermally conductive properties, representing a potential alternative to salting. “With these higher energy densities and demonstrated value across a broader application space, we now have a powerful and flexible tool that can help us address a wide range of persistent energy challenges,” explains Stefaniuk. “One of our biggest motivations was to help enable the renewable energy transition. Solar power, for example, has come a long way in terms of efficiency. However, it can only generate power when there’s enough sunlight. So, the question becomes: How do you meet your energy needs at night, or on cloudy days?”Franz-Josef Ulm, EC³ Hub co-director and CEE professor, continues the thread: “The answer is that you need a way to store and release energy. This has usually meant a battery, which often relies on scarce or harmful materials. We believe that ec3 is a viable substitute, letting our buildings and infrastructure meet our energy storage needs.” The team is working toward applications like parking spaces and roads that could charge electric vehicles, as well as homes that can operate fully off the grid.“What excites us most is that we’ve taken a material as ancient as concrete and shown that it can do something entirely new,” says James Weaver, a co-author on the paper who is an associate professor of design technology and materials science and engineering at Cornell University, as well as a former EC³ Hub researcher. “By combining modern nanoscience with an ancient building block of civilization, we’re opening a door to infrastructure that doesn’t just support our lives, it powers them.” More

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      Palladium filters could enable cheaper, more efficient generation of hydrogen fuel

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      Palladium is one of the keys to jump-starting a hydrogen-based energy economy. The silvery metal is a natural gatekeeper against every gas except hydrogen, which it readily lets through. For its exceptional selectivity, palladium is considered one of the most effective materials at filtering gas mixtures to produce pure hydrogen.Today, palladium-based membranes are used at commercial scale to provide pure hydrogen for semiconductor manufacturing, food processing, and fertilizer production, among other applications in which the membranes operate at modest temperatures. If palladium membranes get much hotter than around 800 kelvins, they can break down.Now, MIT engineers have developed a new palladium membrane that remains resilient at much higher temperatures. Rather than being made as a continuous film, as most membranes are, the new design is made from palladium that is deposited as “plugs” into the pores of an underlying supporting material. At high temperatures, the snug-fitting plugs remain stable and continue separating out hydrogen, rather than degrading as a surface film would.The thermally stable design opens opportunities for membranes to be used in hydrogen-fuel-generating technologies such as compact steam methane reforming and ammonia cracking — technologies that are designed to operate at much higher temperatures to produce hydrogen for zero-carbon-emitting fuel and electricity.“With further work on scaling and validating performance under realistic industrial feeds, the design could represent a promising route toward practical membranes for high-temperature hydrogen production,” says Lohyun Kim PhD ’24, a former graduate student in MIT’s Department of Mechanical Engineering.Kim and his colleagues report details of the new membrane in a study appearing today in the journal Advanced Functional Materials. The study’s co-authors are Randall Field, director of research at the MIT Energy Initiative (MITEI); former MIT chemical engineering graduate student Chun Man Chow PhD ’23; Rohit Karnik, the Jameel Professor in the Department of Mechanical Engineering at MIT and the director of the Abdul Latif Jameel Water and Food Systems Lab (J-WAFS); and Aaron Persad, a former MIT research scientist in mechanical engineering who is now an assistant professor at the University of Maryland Eastern Shore.Compact futureThe team’s new design came out of a MITEI project related to fusion energy. Future fusion power plants, such as the one MIT spinout Commonwealth Fusion Systems is designing, will involve circulating hydrogen isotopes of deuterium and tritium at extremely high temperatures to produce energy from the isotopes’ fusing. The reactions inevitably produce other gases that will have to be separated, and the hydrogen isotopes will be recirculated into the main reactor for further fusion.Similar issues arise in a number of other processes for producing hydrogen, where gases must be separated and recirculated back into a reactor. Concepts for such recirculating systems would require first cooling down the gas before it can pass through hydrogen-separating membranes — an expensive and energy-intensive step that would involve additional machinery and hardware.“One of the questions we were thinking about is: Can we develop membranes which could be as close to the reactor as possible, and operate at higher temperatures, so we don’t have to pull out the gas and cool it down first?” Karnik says. “It would enable more energy-efficient, and therefore cheaper and compact, fusion systems.”The researchers looked for ways to improve the temperature resistance of palladium membranes. Palladium is the most effective metal used today to separate hydrogen from a variety of gas mixtures. It naturally attracts hydrogen molecules (H2) to its surface, where the metal’s electrons interact with and weaken the molecule’s bonds, causing H2 to temporarily break apart into its respective atoms. The individual atoms then diffuse through the metal and join back up on the other side as pure hydrogen.Palladium is highly effective at permeating hydrogen, and only hydrogen, from streams of various gases. But conventional membranes typically can operate at temperatures of up to 800 kelvins before the film starts to form holes or clumps up into droplets, allowing other gases to flow through.Plugging inKarnik, Kim and their colleagues took a different design approach. They observed that at high temperatures, palladium will start to shrink up. In engineering terms, the material is acting to reduce surface energy. To do this, palladium, and most other materials and even water, will pull apart and form droplets with the smallest surface energy. The lower the surface energy, the more stable the material can be against further heating.This gave the team an idea: If a supporting material’s pores could be “plugged” with deposits of palladium — essentially already forming a droplet with the lowest surface energy — the tight quarters might substantially increase palladium’s heat tolerance while preserving the membrane’s selectivity for hydrogen.To test this idea, they fabricated small chip-sized samples of membrane using a porous silica supporting layer (each pore measuring about half a micron wide), onto which they deposited a very thin layer of palladium. They applied techniques to essentially grow the palladium into the pores, and polished down the surface to remove the palladium layer and leave palladium only inside the pores.They then placed samples in a custom-built apparatus in which they flowed hydrogen-containing gas of various mixtures and temperatures to test its separation performance. The membranes remained stable and continued to separate hydrogen from other gases even after experiencing temperatures of up to 1,000 kelvins for over 100 hours — a significant improvement over conventional film-based membranes.“The use of palladium film membranes are generally limited to below around 800 kelvins, at which point they degrade,” Kim says. “Our plug design therefore extends palladium’s effective heat resilience by roughly at least 200 kelvins and maintains integrity far longer under extreme conditions.”These conditions are within the range of hydrogen-generating technologies such as steam methane reforming and ammonia cracking.Steam methane reforming is an established process that has required complex, energy-intensive systems to preprocess methane to a form where pure hydrogen can be extracted. Such preprocessing steps could be replaced with a compact “membrane reactor,” through which a methane gas would directly flow, and the membrane inside would filter out pure hydrogen. Such reactors would significantly cut down the size, complexity, and cost of producing hydrogen from steam methane reforming, and Kim estimates a membrane would have to work reliably in temperatures of up to nearly 1,000 kelvins. The team’s new membrane could work well within such conditions.Ammonia cracking is another way to produce hydrogen, by “cracking” or breaking apart ammonia. As ammonia is very stable in liquid form, scientists envision that it could be used as a carrier for hydrogen and be safely transported to a hydrogen fuel station, where ammonia could be fed into a membrane reactor that again pulls out hydrogen and pumps it directly into a fuel cell vehicle. Ammonia cracking is still largely in pilot and demonstration stages, and Kim says any membrane in an ammonia cracking reactor would likely operate at temperatures of around 800 kelvins — within the range of the group’s new plug-based design.Karnik emphasizes that their results are just a start. Adopting the membrane into working reactors will require further development and testing to ensure it remains reliable over much longer periods of time.“We showed that instead of making a film, if you make discretized nanostructures you can get much more thermally stable membranes,” Karnik says. “It provides a pathway for designing membranes for extreme temperatures, with the added possibility of using smaller amounts of expensive palladium, toward making hydrogen production more efficient and affordable. There is potential there.”This work was supported by Eni S.p.A. via the MIT Energy Initiative. More

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      A cysteine-rich diet may promote regeneration of the intestinal lining, study suggests

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      A diet rich in the amino acid cysteine may have rejuvenating effects in the small intestine, according to a new study from MIT. This amino acid, the researchers discovered, can turn on an immune signaling pathway that helps stem cells to regrow new intestinal tissue.This enhanced regeneration may help to heal injuries from radiation, which often occur in patients undergoing radiation therapy for cancer. The research was conducted in mice, but if future research shows similar results in humans, then delivering elevated quantities of cysteine, through diet or supplements, could offer a new strategy to help damaged tissue heal faster, the researchers say.“The study suggests that if we give these patients a cysteine-rich diet or cysteine supplementation, perhaps we can dampen some of the chemotherapy or radiation-induced injury,” says Omer Yilmaz, director of the MIT Stem Cell Initiative, an associate professor of biology at MIT, and a member of MIT’s Koch Institute for Integrative Cancer Research. “The beauty here is we’re not using a synthetic molecule; we’re exploiting a natural dietary compound.”While previous research has shown that certain types of diets, including low-calorie diets, can enhance intestinal stem cell activity, the new study is the first to identify a single nutrient that can help intestinal cells to regenerate.Yilmaz is the senior author of the study, which appears today in Nature. Koch Institute postdoc Fangtao Chi is the paper’s lead author.Boosting regenerationIt is well-established that diet can affect overall health: High-fat diets can lead to obesity, diabetes, and other health problems, while low-calorie diets have been shown to extend lifespans in many species. In recent years, Yilmaz’s lab has investigated how different types of diets influence stem cell regeneration, and found that high-fat diets, as well as short periods of fasting, can enhance stem cell activity in different ways.“We know that macro diets such as high-sugar diets, high-fat diets, and low-calorie diets have a clear impact on health. But at the granular level, we know much less about how individual nutrients impact stem cell fate decisions, as well as tissue function and overall tissue health,” Yilmaz says.In their new study, the researchers began by feeding mice a diet high in one of 20 different amino acids, the building blocks of proteins. For each group, they measured how the diet affected intestinal stem cell regeneration. Among these amino acids, cysteine had the most dramatic effects on stem cells and progenitor cells (immature cells that differentiate into adult intestinal cells).Further studies revealed that cysteine initiates a chain of events leading to the activation of a population of immune cells called CD8 T cells. When cells in the lining of the intestine absorb cysteine from digested food, they convert it into CoA, a cofactor that is released into the mucosal lining of the intestine. There, CD8 T cells absorb CoA, which stimulates them to begin proliferating and producing a cytokine called IL-22.IL-22 is an important player in the regulation of intestinal stem cell regeneration, but until now, it wasn’t known that CD8 T cells can produce it to boost intestinal stem cells. Once activated, those IL-22-releasing T cells are primed to help combat any kind of injury that could occur within the intestinal lining.“What’s really exciting here is that feeding mice a cysteine-rich diet leads to the expansion of an immune cell population that we typically don’t associate with IL-22 production and the regulation of intestinal stemness,” Yilmaz says. “What happens in a cysteine-rich diet is that the pool of cells that make IL-22 increases, particularly the CD8 T-cell fraction.”These T cells tend to congregate within the lining of the intestine, so they are already in position when needed. The researchers found that the stimulation of CD8 T cells occurred primarily in the small intestine, not in any other part of the digestive tract, which they believe is because most of the protein that we consume is absorbed by the small intestine.Healing the intestineIn this study, the researchers showed that regeneration stimulated by a cysteine-rich diet could help to repair radiation damage to the intestinal lining. Also, in work that has not been published yet, they showed that a high-cysteine diet had a regenerative effect following treatment with a chemotherapy drug called 5-fluorouracil. This drug, which is used to treat colon and pancreatic cancers, can also damage the intestinal lining.Cysteine is found in many high-protein foods, including meat, dairy products, legumes, and nuts. The body can also synthesize its own cysteine, by converting the amino acid methionine to cysteine — a process that takes place in the liver. However, cysteine produced in the liver is distributed through the entire body and doesn’t lead to a buildup in the small intestine the way that consuming cysteine in the diet does.“With our high-cysteine diet, the gut is the first place that sees a high amount of cysteine,” Chi says.Cysteine has been previously shown to have antioxidant effects, which are also beneficial, but this study is the first to demonstrate its effect on intestinal stem cell regeneration. The researchers now hope to study whether it may also help other types of stem cells regenerate new tissues. In one ongoing study, they are investigating whether cysteine might stimulate hair follicle regeneration.They also plan to further investigate some of the other amino acids that appear to influence stem cell regeneration.“I think we’re going to uncover multiple new mechanisms for how these amino acids regulate cell fate decisions and gut health in the small intestine and colon,” Yilmaz says.The research was funded, in part, by the National Institutes of Health, the V Foundation, the Kathy and Curt Marble Cancer Research Award, the Koch Institute-Dana-Farber/Harvard Cancer Center Bridge Project, the American Federation for Aging Research, the MIT Stem Cell Initiative, and the Koch Institute Support (core) Grant from the National Cancer Institute. More