Municipal biowaste treatment plants contribute to the contamination of the environment with residues of biodegradable plastics with putative higher persistence potential

Choice of biowaste treatment plants and sample identifiers

Compost samples were collected from four central municipal biowaste treatment plants (denominated as #1 to #4) in Baden-Wurttemberg, Germany (Table 1). All plants used a state-of-the-art two-stage biowaste treatment process comprising of (a) anaerobic digestion/biogas production and (b) subsequent composting of the solid digestate to produce a high-quality mature compost sold for direct use as fertilizer in agriculture. The composts were regularly analyzed by an independent laboratory for quality and residual contamination and consistently fulfilled the quality requirements of the label RAL-GZ 251 Gütezeichen Kompost of the German Bundesgütegemeinschaft Kompost e.V. (www.gz-kompost.de). Plants #1 and #3 produce in addition a liquid fertilizer, which is separated from the solid digestate at the end of stage a) by press filtration and which is also intended for direct use on agricultural soil (replacement of liquid manure). In case of plants #1, #3, and #4 up to 25 wt% of shrub/tree cuttings were added to the solid digestate for composting. All plants used sieving (typically with a 12 or a 20 mm mesh) at the end of the process to assure the necessary purity of their finished composts. Whenever technically possible, we as well took samples of the pre-compost immediately before this final sieving step to evaluate its contribution to the removal of residual BPD fragments. For analysis, composts were passed consecutively through two sieves with mesh sizes of 5 mm and 1 mm, yielding two fragment preparations for IR-analysis namely a > 5 mm fraction corresponding to the contamination by residual “macroplastic” (5 mm is a commonly used upper size limit for “microplastic”, anything larger is macroplastic) and a 1–5 mm fraction corresponding to the regulatory relevant residual contamination by microplastic. The lower limit of 1 mm rather than 2 mm was chosen in anticipation of the expected changes in regulation, where the replacement of the 2 mm limit by a 1 mm limit is imminent.

Occurrence of plastic fragments > 1 mm in the sampled composts

Composting times of 5–9 weeks were used in the investigated plants (Table 1), which is shorter than the 12 weeks indicated in EN 13432 for the 90% disintegration of a compostable plastic material, but a realistic time span for state-of-the-art technical waste treatment. Since we were not in a position to estimate the quantity of BDP entering the plants, since for technical reasons we were unable to obtain a representative sample, we cannot say, whether any residual BDP detected by us in the finished composts was due to a yet incomplete disintegration process or whether it corresponds to the 10% material still permissible by EN 13432 even after the full composting step. However, in 7 out of the 12 sampled composts and pre-composts fragments with chemical signatures corresponding to the BDPs poly (lactic acid) (PLA) and poly (butylene-adipate-co-terephthalate) (PBAT) were identified in the > 5 mm and/or the 1–5 mm sieving fractions using FTIR analysis³ (Fig. 1; Table 1). All recovered fragments appeared to stem from foils, bags or packaging, since they were thin compared to their length and width (see Suppl Figure S1 for typical examples). Fragments with overlapping signatures, most likely PBAT/PLA mixtures or blends, were also found (see Suppl Figure S2 for the interpretation of the spectra). In addition, the recorded BDP fragment spectra (Fig. 1A) showed high similarity to the FTIR spectra of commercial compostable bags sold in the vicinity of the biowaste treatment plants (Fig. 1B), which together with the geometry of the recovered fragments led us to assuming that the majority of the BDP entered the biowaste in the form of such bags.

The BDP fragments were found alongside fragments of commodity plastics (mostly PE) in all cases. Finished composts tended to contain fewer and smaller fragments than the corresponding pre-composts. The final sieving of the pre-composts to prepare the finished composts hence appears to be quite effective in removing such fragments, in particular those from the > 5 mm size fraction (Table 1) and for that reason has become state-of-the-art in preparing quality composts (contamination by plastic fragments > 2 mm of less than 0.1 wt%). Given that the size of the fragments is a crucial factor regarding ecological risk, we analyzed the sizes (length Î width) of the BDP fragments in comparison to that of the plastic fragments with signatures of commodity plastics such as PE (Fig. 2). BDP fragments found in a given compost sample tended to be smaller than the fragments stemming from non-BDP materials, which may indicate that BDPs degrade faster or tend to disintegrate into tinier particles than commodity plastics. This may also explain why in the compost from plant #2, no BDP fragments were found in the particle fraction retained by the 5 mm sieve (> 5 mm fraction), while 19 such particles were found in the fraction then retained by the 1 mm sieve (1–5 mm fraction). Interestingly, plant #2 is the only one included in our study that uses no mechanical breakdown of the incoming biowaste. This reduces the mechanical stress on the incoming material. Mechanical stress can alter the properties of plastic foils such as the crystallinity whereby crystallinity has been shown to influence the biological degradation of BDP such as PLA⁷.

Material characteristics of BDP fragments in comparison to those of commercial biodegradable bags

In order to verify whether the BDP fragments recovered from the composts differed from the compostable bags in any parameter with possible relevance for biodegradation and environmental impact¹⁶, the physico-chemical properties of bags and fragments were studied in detail. Since we wanted to have a maximum of information of the BDP fragments, size/weight was a limiting factor in selecting fragments for analysis. Fragments of at least 1 mg were required for the FT-IR analysis. 5 mg-fragments could be analyzed in addition by ¹H-NMR, while the full set of analytics (FT-IR, ¹H-NMR, and DSC) required at least 10 mg of sample.

For insight into the chemical composition, ¹H-NMR spectra of the commercial bags and all suitable BDP fragments were compared (Fig. 3). In case of material mixtures and blends, the ¹H-NMR analysis allows quantification of the PBAT/PLA weight ratio in the materials and also of the ratio of the butylene terephthalate (BT) and butylene adipate (BA) units in the involved PBAT polyesters.

The ¹H-NMR spectra corroborate the FTIR measurements in that all investigated commercial bags were made from PBAT/PLA mixtures of varied composition (Table 2). By comparison, some of the fragments, for instance, f#1_5mm_4, appeared to consist of only PBAT. Other fragments, e.g., f#1_1mm_9, were mixtures of PLA and PBAT (Table 2). However, even in the case of PBAT/PLA mixtures, the average PBAT content tended to be higher in the fragments than in the bags, while the BT/BA monomer ratio in the respective PBATs, was also significantly higher in the fragments than in the bags. If we assume the fragments to stem from similar compostable bags as the ones included in our comparison, this would mean that during composting of such a bag, the PLA degrades more quickly than the PBAT, whereas within a given PBAT polyester, the BA unit is more easily degraded than the BT unit. Evidence can indeed be found in the pertinent literature that PLA has faster biodegradation kinetics than PBAT, while BT is more resistant to mineralization than BA^17,18.

Next, differential scanning calorimetry (DSC) was used to analyze fragments compared to commercial bags in regard to the presence of amorphous vs. crystalline domains, a parameter expected to affect biodegradation kinetics and therefore the putative environmental impact of the produced microplastic¹⁶ upon release into the environment with the composts. Whereas amorphous domains show glass transition, crystalline domains show melting, both of which can be discerned by the respective phase transition enthalpy in the DSC curves (Fig. 4).

The curve for the reference PBAT shows a glass transition temperature (Tg) of − 29 °C and a broad melting range between 100 and 140 °C for the crystalline domains, while that of the PLA reference shows a glass transition temperature of 58 °C and a narrower melting peak between 144 °C and 162 °C. The curve for commercial bag #1, which had a comparatively high PLA content, shows a pronounced melting peak in the expected range; the same is the case for fragment p#3_5mm_1 and to a lesser extent for fragment p#3_5mm_9, two fragments, which also have high PLA contents. The DSC curves of the other fragments and bag #1 are undefined in comparison, which is due to their high PBAT content. According to the DSC curves, most of the investigated materials are semicrystalline, i.e., contain both amorphous (glass transition) and crystalline (melting) domains. However, the DCS data alone allow only a qualitative discussion of the differences between fragments and bags.

To obtain quantitative data on the crystallinity differences, wide angle X-ray scattering (WAXS) spectra were recorded. WAXS requires fragments at least 3 cm long, which restricted the number of fragment samples to three, all of which were found in pre-compost samples. The corresponding curves are shown in Fig. 5A–C. The spectra of the commercial biodegradable bags are shown in Suppl Figure S3. Foils were in addition prepared by heat pressing from the reference materials for PLA and PBAT in order to include them into the WAXS measurements (Fig. 5D). While the foils produced from the PBAT reference material produced crystallinity peaks at 16.2°, 17.3°, 20.4°, 23.2°, and 24.8°, the foil prepared from the PLA reference material showed only an amorphous halo at 15.5° and 31.5°, which is in accordance with values published in the literature¹⁹. A more pronounced crystallinity peak was obtained in the case of an additionally annealed PLA foil.

In case of the fragments and bags, the peaks of PLA and PBAT overlapped to some extent in the WAXS spectra, but by conducting Lorenz fitting using Origin software, the overall crystallinity could be calculated as follows:

where χ is the crystallinity and Aa and Ac represent the areas of the amorphous and crystalline peaks.

Using this equation, crystallinities of 55% (fragments p#3_5mm_1), 34% (p#3_5mm_9), and 34% (p#4_5mm_2) were calculated for the fragments. The foils prepared in house for the reference materials had similar crystallinities (43% in case of the annealed PLA foil and 26% of the PBAT foil), while the simple PLA foil was amorphous. By comparison, for eight of the commercial bags, crystallinities in the range from 1% to 7% were calculated, whereas these values were 14% and 15% for the remaining two bag types (Suppl Figure S3).

The high crystallinity of the larger fragments recovered from the pre-compost samples suggests that crystalline domains of BDP materials may indeed disintegrate more slowly than the amorphous ones, as prior studies on microbial biodegradation have suggested^7,8. Admittedly, such large fragments per se would not enter the environment, since the final sieving step used to prepare the finished composts is quite efficient at removing them. However, it is tempting to extrapolate that residual BDP in general are remnants of the more crystal domains of the original material, even though experimental proof of this assumption is at present not possible. 10 wt% of a BDP bag is allowed to remain after standard composting. It is usually assumed that any such residues continue to degrade with comparable speed. However, should these residues correspond to the more crystalline domains, rather than degrading with similar speed as the bulk material, the more crystalline fragments can be expected to persist for a much longer and at present unpredictable length of time in the environment, e.g. when applied to the soil with the composts; in particular, when they are also enriched in PBAT and BT units as suggested by our analysis of the chemical composition. Data from the use of biodegradable foils in agriculture show that the degradation in the environment may take years²⁰. Altogether this may have unforeseen economic and environmental consequences, especially when considering the high fraction of BDP fragments < 5 mm. Putative consequences include changes in soil properties, the soil microbiome and therefore in plant performance²¹, a factor indispensable for worldwide nutrition.

Residues of BDP fragments < 1 mm in liquid fertilizer and in composts

In addition to the composts, plants #1 and #3 produce a so-called liquid fertilizer (LF). LF is applied directly to agricultural soil without further treatment. No plastic fragments > 1 mm were found in the collected LF samples. This is hardly surprising, given that the LF is produced by press filtration of the digestate after the anaerobic stage. Such a filtration step can be expected to retain fragments > 1 mm in the produced filter cake, which goes into the composting step, leaving the filtrate, i.e. the LF, essentially free of such particles. Anaerobic digestion is currently not assumed to contribute significantly to the degradation of BDP^17,22, but the process conditions (mixing, pumping) may promote breakdown of larger fragments, particularly when additives such as plasticizers²³ leach out of the material.

Since the residual solids content of the LF is low (plant #1: 8.6 wt%, plant #3: 5.8 wt%), a combination of enzymatic-oxidative treatment and µFTIR imaging originally developed for environmental samples from aqueous systems^24,25 could be adapted for the analysis (size and chemical signature) of particles in the LF down to a size of 10 µm. The corresponding data are compiled in Table 3. In all cases, residual fragments from PBAT-based polymers represented the dominant plastic fraction in the investigated samples; i.e. approximately 53% of all plastic particles in the LF from plant #1 (11,520 BDP particles per liter) and 65% in the case of plant #3 (12,480 BDP particles per liter). Liquid manure is applied several times a year to fields at a concentration of 2–3 L m⁻². According to our analysis > 20,000 BDP microparticles of a size ranging from 10 µm to 500 µm enter each m² of agricultural soil whenever LF is applied on agricultural surfaces.

Due to the complexity of the matrix, a similar analysis of individual plastic fragments < 1 mm was not possible in case of the composts. These were instead subjected to an organic solvent extraction after removal of all fragments > 1 mm. Six compost samples representing the more contaminated ones based on the content of fragments > 1 mm, namely, f#1, f#2, p#3, f#3, p#4 and f#4 (nomenclature: f or p for finished or pre-compost, followed by plant number), were extracted with a 90/10 vol% chloroform/methanol mixture. The amounts of PBAT and PLA in the obtained extracts were then quantified via ¹H-NMR (Table 4). Briefly, the intensity of characteristic signals in the extract spectra of the compost samples (see Suppl Figure S4) were compared to peak intensities produced by calibration standards of the pure polymer dissolved at a known concentration in the chloroform/methanol. All samples and standards were normalized using the 1,2-dichloroethan signal at 3.73 ppm as internal standard. See also Suppl Figure S5 for an exemplification of the quantification of the PBAT/PLA ratios. Based on the amounts of PBAT and PLA extracted from a known amount of compost, the total mass concentration (wt% dry weight) of these polymers in the composts was calculated.

Compost samples contained between 0.5 and 1.5 wt% extractable material out of which between 6 wt% and 30 wt% were made up of the biodegradable polymers PLA and PBAT. In consequence, the compost samples contained between 0.05 and 0.43 wt% PLA and/or PBAT < 1mm per unit dry weight. This is in the same order of magnitude and even above the current limit (0.1 wt%) for certified composts in regard to the contamination with plastic fragments²⁶ > 2 mm. Moreover, residues of PBAT and PLA were found in all investigated compost samples, including the finished compost from plant #4, which had shown no contamination by larger BPD fragments (Table 1). The pre-compost from that plant had shown a few contaminating BDP fragments in the > 5 mm fraction. However, in regard to the fragments < 1 mm, the composts from plant #4 showed a similar incidence, at least for PLA, as the finished compost samples from the other plants (Table 4).

Since the material was extracted and quantified in solution, no direct information regarding the original dimension of the fragments < 1 mm could be derived. However, if we assume a similar thickness as for the larger fragments or commercial bags (17–25 µm) together with densities of 1240 kg m⁻³ (PLA) and 1260 kg m⁻³ (PBAT) as measured for the corresponding reference materials, the particles < 1 mm found in one ton of these composts would, when placed side by side, cover an area between 17 and 150 m² (see values A_PLA and A_PBAT in Table 4). Therefore, if 10 tons of such compost were to be distributed over 1 ha (10,000 m²) of agricultural surface, which is not unreasonable²⁷, the added plastic particles < 1 mm combined would theoretically cover up to 15% of this area. Taken together with the data on larger BDP fragments and on commodity plastics, environmental contamination via composts may be much higher than previously thought³.

Given that our results show that predominantly tiny BDP fragments (microplastic) enter the environment via compost and LF, a possible impact on environmental and finally human health and nutrition is indicated. Polymer particles in the micron- and nanometer range have already been shown to be more toxic than larger ones^2,28,29. In addition, the coverage with an ecocorona³⁰, that will certainly take place during digestion/composting, facilitates the internalization into cells³¹ and therefore increases the risk associated with the ingestion of microplastic, e.g. by soil macrofauna³². Finally, the higher crystallinity and therefore higher resistance to further biodegradation extends the period of bioavailability of BDP microparticles with all the above-mentioned consequences. Whether BDP fragments with higher crystallinity or a higher BA unit within the PBAT co-polyester also induce stronger toxic effects remains to be investigated. In this view, the mechanisms and kinetics of BDP breakdown under conditions of industrial biowaste treatment, but also in soils used for food and feed production, should be investigated in more detail, before the widespread use of the currently available biodegradable materials as presumably environmentally friendly alternatives to conventional plastics is advocated.

Source: Ecology - nature.com