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      in Energy

      Cleaning up industrial filtration

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      If you wanted to get pasta out of a pot of water, would you boil off the water, or use a strainer? While home cooks would choose the strainer, many industries continue to use energy-intensive thermal methods of separating out liquids. In some cases, that’s because it’s difficult to make a filtration system for chemical separation, which requires pores small enough to separate atoms.

      In other cases, membranes exist to separate liquids, but they are made of fragile polymers, which can break down or gum up in industrial use.

      Via Separations, a startup that emerged from MIT in 2017, has set out to address these challenges with a membrane that is cost-effective and robust. Made of graphene oxide (a “cousin” of pencil lead), the membrane can reduce the amount of energy used in industrial separations by 90 percent, according to Shreya Dave PhD ’16, company co-founder and CEO.

      This is valuable because separation processes account for about 22 percent of all in-plant energy use in the United States, according to Oak Ridge National Laboratory. By making such processes significantly more efficient, Via Separations plans to both save energy and address the significant emissions produced by thermal processes. “Our goal is eliminating 500 megatons of carbon dioxide emissions by 2050,” Dave says.

      Play video

      What do our passions for pasta and decarbonizing the Earth have in common? MIT alumna Shreya Dave PhD ’16 explains how she and her team at Via Separations are building the equivalent of a pasta strainer to separate chemical compounds for industry.

      Via Separations began piloting its technology this year at a U.S. paper company and expects to deploy a full commercial system there in the spring of 2022. “Our vision is to help manufacturers slow carbon dioxide emissions next year,” Dave says.

      MITEI Seed Grant

      The story of Via Separations begins in 2012, when the MIT Energy Initiative (MITEI) awarded a Seed Fund grant to Professor Jeffrey Grossman, who is now the Morton and Claire Goulder and Family Professor in Environmental Systems and head of MIT’s Department of Materials Science and Engineering. Grossman was pursuing research into nanoporous membranes for water desalination. “We thought we could bring down the cost of desalination and improve access to clean water,” says Dave, who worked on the project as a graduate student in Grossman’s lab.

      There, she teamed up with Brent Keller PhD ’16, another Grossman graduate student and a 2016-17 ExxonMobil-MIT Energy Fellow, who was developing lab experiments to fabricate and test new materials. “We were early comrades in figuring out how to debug experiments or fix equipment,” says Keller, Via Separations’ co-founder and chief technology officer. “We were fast friends who spent a lot of time talking about science over burritos.”

      Dave went on to write her doctoral thesis on using graphene oxide for water desalination, but that turned out to be the wrong application of the technology from a business perspective, she says. “The cost of desalination doesn’t lie in the membrane materials,” she explains.

      So, after Dave and Keller graduated from MIT in 2016, they spent a lot of time talking to customers to learn more about the needs and opportunities for their new separation technology. This research led them to target the paper industry, because the environmental benefits of improving paper processing are enormous, Dave says. “The paper industry is particularly exciting because separation processes just in that industry account for more than 2 percent of U.S. energy consumption,” she says. “It’s a very concentrated, high-energy-use industry.”

      Most paper today is made by breaking down the chemical bonds in wood to create wood pulp, the primary ingredient of paper. This process generates a byproduct called black liquor, a toxic solution that was once simply dumped into waterways. To clean up this process, paper mills turned to boiling off the water from black liquor and recovering both water and chemicals for reuse in the pulping process. (Today, the most valuable way to use the liquor is as biomass feedstock to generate energy.) Via Separations plans to accomplish this same separation work by filtering black liquor through its graphene oxide membrane.

      “The advantage of graphene oxide is that it’s very robust,” Dave says. “It’s got carbon double bonds that hold together in a lot of environments, including at different pH levels and temperatures that are typically unfriendly to materials.”

      Such properties should also make the company’s membranes attractive to other industries that use membrane separation, Keller says, because today’s polymer membranes have drawbacks. “For most of the things we make — from plastics to paper and gasoline — those polymers will swell or react or degrade,” he says.

      Graphene oxide is significantly more durable, and Via Separations can customize the pores in the material to suit each industry’s application. “That’s our secret sauce,” Dave says, “modulating pore size while retaining robustness to operate in challenging environments.”

      “We’re building a catalog of products to serve different applications,” Keller says, noting that the next target market could be the food and beverage industry. “In that industry, instead of separating different corrosive paper chemicals from water, we’re trying to separate particular sugars and food ingredients from other things.”

      Future target customers include pharmaceutical companies, oil refineries, and semiconductor manufacturers, or even carbon capture businesses.

      Scaling up

      Dave, Keller, and Grossman launched Via Separations in 2017 — with a lot of help from MIT. After the seed grant, in 2015, the founders received a year of funding and support from the J-WAFS Solutions program to explore markets and to develop their business plans. The company’s first capital investment came from The Engine, a venture firm founded by MIT to support “tough tech” companies (tech businesses with transformative potential but long and challenging paths to success). They also received advice and support from MIT’s Deshpande Center for Technological Innovation, Venture Mentoring Service, and Technology Licensing Office. In addition, Grossman continues to serve the company as chief scientist.

      “We were incredibly fortunate to be starting a company in the MIT entrepreneurial ecosystem,” Keller says, noting that The Engine support alone “probably shaved years off our progress.”

      Already, Via Separations has grown to employ 17 people, while significantly scaling up its product. “Our customers are producing thousands of gallons per minute,” Keller explains. “To process that much liquid, we need huge areas of membrane.”

      Via Separations’ manufacturing process, which is now capable of making more than 10,000 square feet of membrane in one production run, is a key competitive advantage, Dave says. The company rolls 300-400 square feet of membrane into a module, and modules can be combined as needed to increase filtration capacity.

      The goal, Dave says, is to contribute to a more sustainable world by making an environmentally beneficial product that makes good business sense. “What we do is make manufacturing things more energy-efficient,” she says. “We allow a paper mill or chemical facility to make more product using less energy and with lower costs. So, there is a bottom-line benefit that’s significant on an industrial scale.”

      Keller says he shares Dave’s goal of building a more sustainable future. “Climate change and energy are central challenges of our time,” he says. “Working on something that has a chance to make a meaningful impact on something so important to everyone is really fulfilling.”

      This article appears in the Spring 2021 issue of Energy Futures, the magazine of the MIT Energy Initiative.  More

    • 88 Shares99 Views

      in Energy

      Investigating materials for safe, secure nuclear power

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      Michael Short came to MIT in the fall of 2001 as an 18-year-old first-year who grew up in Boston’s North Shore. He immediately felt at home, so much so that he’s never really left. It’s not that Short has no interest in exploring the world beyond the confines of the Institute, as he is an energetic and venturesome fellow. It’s just that almost everything he hopes to achieve in his scientific career can, in his opinion, be best pursued at this university.

      Last year — after collecting four MIT degrees and joining the faculty of the Department of Nuclear Science and Engineering (NSE) in 2013 — he was promoted to the status of tenured associate professor.

      Short’s enthusiasm for MIT began early in high school when he attended weekend programs that were mainly taught by undergraduates. “It was a program filled with my kind of people,” he recalls. “My high school was very good, but this was at a different level — at the level I was seeking and hoping to achieve. I felt more at home here than I did in my hometown, and the Saturdays at MIT were the highlight of my week.” He loved his four-year experience as an MIT undergraduate, including the research he carried out in the Uhlig Corrosion Laboratory, and he wasn’t ready for it to end.

      After graduating in 2005 with two BS degrees (one in NSE and another in materials science and engineering), he took on some computer programming jobs and worked half time in the Uhlig lab under the supervision of Ronald Ballinger, a professor in both NSE and the Department of Materials Science and Engineering. Short soon realized that computer programming was not for him, and he started graduate studies with Ballinger as his advisor, earning a master’s and a PhD in nuclear science and engineering in 2010.

      Even as an undergraduate, Short was convinced that nuclear power was essential to our nation’s (and the world’s) energy future, especially in light of the urgent need to move toward carbon-free sources of power. During his first year, he was told by Ballinger that the main challenge confronting nuclear power was to find materials, and metals in particular, that could last long enough in the face of radiation and the chemically destructive effects of corrosion.

      Those words, persuasively stated, led him to his double major.  “Materials and radiation damage have been at the core of my research ever since,” Short says. “Remarkably, the stuff I started studying in my first year of college is what I do today, though I’ve extended this work in many directions.”

      Corrosion has proven to be an unexpectedly rich subject. “The traditional view is to expose metals to various things and see what happens — ‘cook and look,’ as it’s called,” he says. “A lot of folks view it that way, but it’s actually much more complex. In fact, some members of our own faculty don’t want to touch corrosion because it’s too complicated, too dirty. But that’s what I like about it.”

      In a 2020 paper published in Nature Communications, Short, his student Weiyue Zhou, and other colleagues made a surprising discovery. “Most people think radiation is bad and makes everything worse, but that’s not always the case,” Short maintains. His team found a specific set of conditions under which a metal (a nickel-chromium alloy) performs better when it is irradiated while undergoing corrosion in a molten salt mixture. Their finding is relevant, he adds, “because these are the conditions under which people are hoping to run the next generation of nuclear reactors.” Leading candidates for alternatives to today’s water-cooled reactors are molten salt and liquid metal (specifically liquid lead and sodium) cooled reactors. To this end, Short and his colleagues are currently carrying out similar experiments involving the irradiation of metal alloys immersed in liquid lead.

      Meanwhile, Short has pursued another multiyear project, trying to devise a new standard to serve as “a measurable unit of radiation damage.” In fact, these were the very words he wrote on his research statement when applying for his first faculty position at MIT, although he admits that he didn’t know then how to realize that goal. But the effort is finally paying off, as Short and his collaborators are about to submit their first big paper on the topic. He’s found that you can’t reduce radiation damage to a single number, which is what people have tried to do in the past, because that’s too simple. Instead, their new standard relates to the density of defects — the number of radiation-induced defects (or unintentional changes to the lattice structure) per unit volume for a given material.

      “Our approach is based on a theory that everyone agrees on — that defects have energy,” Short explains. However, many people told him and his team that the amount of energy stored within those defects would be too small to measure. But that just spurred them to try harder, making measurements at the microjoule level, at the very limits of detection.

      Short is convinced that their new standard will become “universally useful, but it will take years of testing on many, many materials followed by more years of convincing people using the classic method: Repeat, repeat, repeat, making sure that each time you get the same result. It’s the unglamorous side of science, but that’s the side that really matters.”

      The approach has already led Short, in collaboration with NSE proliferation expert Scott Kemp, into the field of nuclear security. Equipped with new insights into the signatures left behind by radiation damage, students co-supervised by Kemp and Short have devised methods for determining how much fissionable material has passed through a uranium enrichment facility, for example, by scrutinizing the materials exposed to these radioactive substances. “I never thought my preliminary work on corrosion experiments as an undergraduate would lead to this,” Short says.

      He has also turned his attention to “microreactors” — nuclear reactors with power ratings as small as a single megawatt, as compared to the 1,000-megawatt behemoths of today. Flexibility in the size of future power plants is essential to the economic viability of nuclear power, he insists, “because nobody wants to pay $10 billion for a reactor now, and I don’t blame them.”

      But the proposed microreactors, he says, “pose new material challenges that I want to solve. It comes down to cramming more material into a smaller volume, and we don’t have a lot of knowledge about how materials perform at such high densities.” Short is currently conducting experiments with the Idaho National Laboratory, irradiating possible microreactor materials to see how they change using a laser technique, transient grating spectroscopy (TGS), which his MIT group has had a big hand in advancing.

      It’s been an exhilarating 20 years at MIT for Short, and he has even more ambitious goals for the next 20 years. “I’d like to be one of those who came up with a way to verify the Iran nuclear deal and thereby helped clamp down on nuclear proliferation worldwide,” he says. “I’d like to choose the materials for our first power-generating nuclear fusion reactors. And I’d like to have influenced perhaps 50 to 100 former students who chose to stay in science because they truly enjoy it.

      “I see my job as creating scientists, not science,” he says, “though science is, of course, a convenient byproduct.” More

    • 38 Shares189 Views

      in Energy

      A material difference

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      Eesha Khare has always seen a world of matter. The daughter of a hardware engineer and a biologist, she has an insatiable interest in what substances — both synthetic and biological — have in common. Not surprisingly, that perspective led her to the study of materials.

      “I recognized early on that everything around me is a material,” she says. “How our phones respond to touches, how trees in nature to give us both structural wood and foldable paper, or how we are able to make high skyscrapers with steel and glass, it all comes down to the fundamentals: This is materials science and engineering.”

      As a rising fourth-year PhD student in the MIT Department of Materials Science and Engineering (DMSE), Khare now studies the metal-coordination bonds that allow mussels to bind to rocks along turbulent coastlines. But Khare’s scientific enthusiasm has also led to expansive interests from science policy to climate advocacy and entrepreneurship.

      A material world

      A Silicon Valley native, Khare recalls vividly how excited she was about science as a young girl, both at school and at myriad science fairs and high school laboratory internships. One such internship at the University of California at Santa Cruz introduced her to the study of nanomaterials, or materials that are smaller than a single human cell. The project piqued her interest in how research could lead to energy-storage applications, and she began to ponder the connections between materials, science policy, and the environment.

      As an undergraduate at Harvard University, Khare pursued a degree in engineering sciences and chemistry while also working at the Harvard Kennedy School Institute of Politics. There, she grew fascinated by environmental advocacy in the policy space, working for then-professor Gina McCarthy, who is currently serving in the Biden administration as the first-ever White House climate advisor.

      Following her academic explorations in college, Khare wanted to consider science in a new light before pursuing her doctorate in materials science and engineering. She deferred her program acceptance at MIT in order to attend Cambridge University in the U.K., where she earned a master’s degree in the history and philosophy of science. “Especially in a PhD program, it can often feel like your head is deep in the science as you push new research frontiers, but I wanted take a step back and be inspired by how scientists in the past made their discoveries,” she says.

      Her experience at Cambridge was both challenging and informative, but Khare quickly found that her mechanistic curiosity remained persistent — a realization that came in the form of a biological material.

      “My very first master’s research project was about environmental pollution indicators in the U.K., and I was looking specifically at lichen to understand the social and political reasons why they were adopted by the public as pollution indicators,” Khare explains. “But I found myself wondering more about how lichen can act as pollution indicators. And I found that to be quite similar for most of my research projects: I was more interested in how the technology or discovery actually worked.”

      Enthusiasm for innovation

      Fittingly, these bioindicators confirmed for her that studying materials at MIT was the right course. Now Khare works on a different organism altogether, conducting research on the metal-coordination chemical interactions of a biopolymer secreted by mussels.

      “Mussels secrete this thread and can adhere to ocean walls. So, when ocean waves come, mussels don’t get dislodged that easily,” Khare says. “This is partly because of how metal ions in this material bind to different amino acids in the protein. There’s no input from the mussel itself to control anything there; all the magic is in this biological material that is not only very sticky, but also doesn’t break very readily, and if you cut it, it can re-heal that interface as well! If we could better understand and replicate this biological material in our own world, we could have materials self-heal and never break and thus eliminate so much waste.”

      To study this natural material, Khare combines computational and experimental techniques, experimentally synthesizing her own biopolymers and studying their properties with in silico molecular dynamics. Her co-advisors — Markus Buehler, the Jerry McAfee Professor of Engineering in Civil and Environmental Engineering, and Niels Holten-Andersen, professor of materials science and engineering — have embraced this dual-approach to her project, as well as her abundant enthusiasm for innovation.

      Khare likes to take one exploratory course per semester, and a recent offering in the MIT Sloan School of Management inspired her to pursue entrepreneurship. These days she is spending much of her free time on a startup called Taxie, formed with fellow MIT students after taking the course 15.390 (New Enterprises). Taxie attempts to electrify the rideshare business by making electric rental cars available to rideshare drivers. Khare hopes this project will initiate some small first steps in making the ridesharing industry environmentally cleaner — and in democratizing access to electric vehicles for rideshare drivers, who often hail from lower-income or immigrant backgrounds.

      “There are a lot of goals thrown around for reducing emissions or helping our environment. But we are slowly getting physical things on the road, physical things to real people, and I like to think that we are helping to accelerate the electric transition,” Khare says. “These small steps are helpful for learning, at the very least, how we can make a transition to electric or to a cleaner industry.”

      Alongside her startup work, Khare has pursued a number of other extracurricular activities at MIT, including co-organizing her department’s Student Application Assistance Program and serving on DMSE’s Diversity, Equity, and Inclusion Council. Her varied interests also have led to a diverse group of friends, which suits her well, because she is a self-described “people-person.”

      In a year where maintaining connections has been more challenging than usual, Khare has focused on the positive, spending her spring semester with family in California and practicing Bharatanatyam, a form of Indian classical dance, over Zoom. As she looks to the future, Khare hopes to bring even more of her interests together, like materials science and climate.

      “I want to understand the energy and environmental sector at large to identify the most pressing technology gaps and how can I use my knowledge to contribute. My goal is to figure out where can I personally make a difference and where it can have a bigger impact to help our climate,” she says. “I like being outside of my comfort zone.” More